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Old Dec 13, 2011 | 10:37 AM
  #8476  
ccraig's Avatar
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From: Warner Robins, GA
Year: 1999
Model: Cherokee
Engine: 4.0
Default Driver's Door Actuator

Anyone have advice/step-by-step guide for replacing the driver's door actuator? I did a search and found one for an after-market actuator, but was wondering if there was a guide for a factory actuator or a after-market on the driver's side. Also, anyone else having these issues or have had to replace one, I would greatly appreciate feedback, what to expect, tips, etc. Thanks a lot!
Old Dec 13, 2011 | 11:54 AM
  #8477  
onlyinajeep726's Avatar
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From: Clayton, NC
Year: 1988
Model: Cherokee
Engine: 4.6L I6 Stroker with port matched +99 intake and 62mm TB
Default

Originally Posted by ccraig
Anyone have advice/step-by-step guide for replacing the driver's door actuator? I did a search and found one for an after-market actuator, but was wondering if there was a guide for a factory actuator or a after-market on the driver's side. Also, anyone else having these issues or have had to replace one, I would greatly appreciate feedback, what to expect, tips, etc. Thanks a lot!
I've redone all four on my '88. Was pretty straight forward. Locate the actuator -> drill out the rivets -> unplug and remove rod -> plug in new one and insert rod -> rivet new one into place using same size and style rivets as factory. Rivets can be obtained at any reputable hardware store. Sorry, I don't have pictures or a write-up as each door took me all of about 10 minutes a piece. Hope this helps.
Old Dec 13, 2011 | 12:13 PM
  #8478  
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From: Newman, Lake WA
Year: 1989
Model: Cherokee
Engine: 4.0 I6 cold air
Default

Originally Posted by Jeep95
Ok so which sensor or switch turns on the 4wd light on a 95? I haven't looked into it at work yet but I thought I'd just ask on here bc i know the switch or whatever is going out bc sometimes the light will work other times it won't. And it's annoying. So any info would be great thanks!
Should be a little plug on the top of your front axle that tells the light to turn on in the jeep I believe. Don't quote me on this one though lol
Old Dec 13, 2011 | 12:44 PM
  #8479  
bsmith97xj's Avatar
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From: Hutchinson Ks
Year: 1997
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Bassfishertim2015

Should be a little plug on the top of your front axle that tells the light to turn on in the jeep I believe. Don't quote me on this one though lol
Thats only if front axle is the disconnect style if not, its on transfer case.
Old Dec 13, 2011 | 04:00 PM
  #8480  
Sideways99's Avatar
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From: Rocket Country MI
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Hey does anybody else have non factory notches on the ears of the front knuckles where the brakes ride? I fear that replacing my pads and rotors will be for naught if they hang up in those notches again. Also is there a way to fix the problem without replacing my knuckles?
Old Dec 13, 2011 | 06:34 PM
  #8481  
Jeep95's Avatar
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Year: 1995
Model: Cherokee
Engine: straight 6
Default

Originally Posted by bsmith97xj

Thats only if front axle is the disconnect style if not, its on transfer case.
It's not the older style. What connection on the transcase is it that I need to check and what not.
Old Dec 13, 2011 | 07:22 PM
  #8482  
bsmith97xj's Avatar
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From: Hutchinson Ks
Year: 1997
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Jeep95
It's not the older style. What connection on the transcase is it that I need to check and what not.
Straight out of OEM 97 Service manual!
FOUR-WHEEL DRIVE INDICATOR LAMP

The diagnosis found here addresses an inoperative four-wheel drive indicator lamp condition. If the problem being diagnosed is related to lamp accuracy, be certain to confirm that the problem is with the lamp or switch and not with a damaged or inoperative transfer case or transfer case linkage. Refer to Transmission for more information. If no transfer case problem is found, the following procedure will help locate a short or open in the indicator lamp circuit. For circuit diagrams and descriptions, Refer to Instrument Cluster in Wiring Diagrams.
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS, Refer to PASSIVE RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
PART TIME
  1. Check the fuse in the junction block. If OK, go to Step 2. If not OK, repair the shorted circuit or component as required and replace the faulty fuse.
  2. Turn the ignition switch to the On position. Check for battery voltage at the fuse in the junction block. If OK, go to Step 3. If not OK, repair the open circuit to the ignition switch as required.
  3. Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Unplug the transfer case switch wire harness connector. Check for continuity between the ground circuit cavity of the transfer case switch wire harness connector and a good ground. There should be continuity. If OK, go to Step 4. If not OK, repair the open circuit to ground as required.
  4. Connect the battery negative cable. Turn the ignition switch to the On position. Install a jumper wire between the part time four wheel drive indicator lamp driver circuit cavity of the transfer case switch wire harness connector and a good ground. The four-wheel drive indicator lamp should light. If OK, replace the faulty transfer case switch. If not OK, go to Step 5.
  5. Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Remove the instrument cluster as described in this group. With the transfer case switch wire harness connector still unplugged, check for continuity between the part time four wheel drive indicator lamp driver circuit cavity of the right instrument cluster wire harness connector (connector B) and a good ground. There should be no continuity. If OK, go to Step 6. If not OK, repair the short circuit as required.
  6. Check for continuity between the part time four wheel drive indicator lamp driver circuit cavities of the right instrument cluster wire harness connector (connector B) and the transfer case switch wire harness connector. There should be continuity. If OK, replace the faulty bulb. If not OK, repair the open circuit as required.
FULL TIME
  1. Check the fuse in the junction block. If OK, go to Step 2. If not OK, repair the shorted circuit or component as required and replace the faulty fuse.
  2. Turn the ignition switch to the On position. Check for battery voltage at the fuse in the junction block. If OK, go to Step 3. If not OK, repair the open circuit to the ignition switch as required.
  3. Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Unplug the transfer case switch wire harness connector. Check for continuity between the ground circuit cavity of the transfer case switch wire harness connector and a good ground. There should be continuity. If OK, go to Step 4. If not OK, repair the open circuit to ground as required.
  4. Connect the battery negative cable. Turn the ignition switch to the On position. Install a jumper wire between the full time four wheel drive indicator lamp driver circuit cavity of the transfer case switch wire harness connector and a good ground. The four-wheel drive indicator lamp should light. If OK, replace the faulty transfer case switch. If not OK, go to Step 5.
  5. Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Remove the instrument cluster as described in this group. With the transfer case switch wire harness connector still unplugged, check for continuity between the full time four wheel drive indicator lamp driver circuit cavity of the right instrument cluster wire harness connector (connector B) and a good ground. There should be no continuity. If OK, go to Step 6. If not OK, repair the short circuit as required.
  6. Check for continuity between the full time four wheel drive indicator lamp driver circuit cavities of the right instrument cluster wire harness connector (connector B) and the transfer case switch wire harness connector. There should be continuity. If OK, replace the faulty bulb. If not OK, repair the open circuit as required.
Old Dec 13, 2011 | 08:27 PM
  #8483  
Outlaw Star's Avatar
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Posts: 34,088
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From: Lantana, Fl
Year: 1996
Model: Cherokee (XJ)
Engine: 4.Slow
Default

Anyone ever use Polyperformance's XJ rear spring mounts?
Old Dec 13, 2011 | 09:12 PM
  #8484  
Jeep95's Avatar
Senior Member
 
Joined: Oct 2010
Posts: 948
Likes: 1
Year: 1995
Model: Cherokee
Engine: straight 6
Default

Originally Posted by bsmith97xj

Straight out of OEM 97 Service manual!
FOUR-WHEEL DRIVE INDICATOR LAMP

The diagnosis found here addresses an inoperative four-wheel drive indicator lamp condition. If the problem being diagnosed is related to lamp accuracy, be certain to confirm that the problem is with the lamp or switch and not with a damaged or inoperative transfer case or transfer case linkage. Refer to Transmission for more information. If no transfer case problem is found, the following procedure will help locate a short or open in the indicator lamp circuit. For circuit diagrams and descriptions, Refer to Instrument Cluster in Wiring Diagrams.
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS, Refer to PASSIVE RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
PART TIME

[*]Check the fuse in the junction block. If OK, go to Step 2. If not OK, repair the shorted circuit or component as required and replace the faulty fuse.[*]Turn the ignition switch to the On position. Check for battery voltage at the fuse in the junction block. If OK, go to Step 3. If not OK, repair the open circuit to the ignition switch as required.[*]Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Unplug the transfer case switch wire harness connector. Check for continuity between the ground circuit cavity of the transfer case switch wire harness connector and a good ground. There should be continuity. If OK, go to Step 4. If not OK, repair the open circuit to ground as required.[*]Connect the battery negative cable. Turn the ignition switch to the On position. Install a jumper wire between the part time four wheel drive indicator lamp driver circuit cavity of the transfer case switch wire harness connector and a good ground. The four-wheel drive indicator lamp should light. If OK, replace the faulty transfer case switch. If not OK, go to Step 5.[*]Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Remove the instrument cluster as described in this group. With the transfer case switch wire harness connector still unplugged, check for continuity between the part time four wheel drive indicator lamp driver circuit cavity of the right instrument cluster wire harness connector (connector B) and a good ground. There should be no continuity. If OK, go to Step 6. If not OK, repair the short circuit as required.[*]Check for continuity between the part time four wheel drive indicator lamp driver circuit cavities of the right instrument cluster wire harness connector (connector B) and the transfer case switch wire harness connector. There should be continuity. If OK, replace the faulty bulb. If not OK, repair the open circuit as required.
FULL TIME

[*]Check the fuse in the junction block. If OK, go to Step 2. If not OK, repair the shorted circuit or component as required and replace the faulty fuse.[*]Turn the ignition switch to the On position. Check for battery voltage at the fuse in the junction block. If OK, go to Step 3. If not OK, repair the open circuit to the ignition switch as required.[*]Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Unplug the transfer case switch wire harness connector. Check for continuity between the ground circuit cavity of the transfer case switch wire harness connector and a good ground. There should be continuity. If OK, go to Step 4. If not OK, repair the open circuit to ground as required.[*]Connect the battery negative cable. Turn the ignition switch to the On position. Install a jumper wire between the full time four wheel drive indicator lamp driver circuit cavity of the transfer case switch wire harness connector and a good ground. The four-wheel drive indicator lamp should light. If OK, replace the faulty transfer case switch. If not OK, go to Step 5.[*]Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Remove the instrument cluster as described in this group. With the transfer case switch wire harness connector still unplugged, check for continuity between the full time four wheel drive indicator lamp driver circuit cavity of the right instrument cluster wire harness connector (connector B) and a good ground. There should be no continuity. If OK, go to Step 6. If not OK, repair the short circuit as required.[*]Check for continuity between the full time four wheel drive indicator lamp driver circuit cavities of the right instrument cluster wire harness connector (connector B) and the transfer case switch wire harness connector. There should be continuity. If OK, replace the faulty bulb. If not OK, repair the open circuit as required.
Well that works. Haha I'll check it out tomorrow and see what I find out. Thanks so much for that!
Old Dec 13, 2011 | 09:55 PM
  #8485  
89XJDan's Avatar
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From: Murray, UT
Year: 1999
Model: Cherokee
Engine: 4.0 I6
Default

Do fuel pumps typically catastrophically fail, or is it more of a gradual degradation? If gradual, what's it often appear like?

Vehicle is an '89 with AW4, and I6
Here's my problem: for the past few months, at highway speeds only, no matter what the fuel level, the needle pegs to full and the motor periodically bogs. RPM's stay the same, just a loss of power, give it a little gas and she downshifts and back to normal. I ASSUME the fuel gauge gets it's information from the fuel pump. But I don't understand the bogging down, so something in me is thinking it might be related to the FPR, or perhaps a semi clogged fuel filter, but the filter looks pretty new. That being said, I do have a new one for when the time comes. My fuel tank does need to be replaced, as it is leaking, but I'm not sure if that could be related because the leak developed before the "bogging down" problem. I don't think it is air related, but my air intake box needs replacing as well, so possibly a vacuum leak problem?

And in light of all this, today I changed the oil, and afterwards took it for a little spin around the block. Upon my first right turn it nearly died. Spooked me, but I kept going. Left turn after left turn was fine, then the second right turn it almost died again. Then the third right turn it died, but fired right back up. Then every right turn after that it would die unless the transmission was put in Neutral(NSS?) Small right turns(merging) were fine, just complete right turns. Then, pulling into my driveway, I made another right turn. And it DIDN'T die. I'm just dumbfounded by this, and have too many ideas, and no ideas at the same time.

Edit: 1/2 tank of gas, happened with both a cold motor and a warm motor(around 200 degrees) and oil pressure around 60.

Edit #2: Went from 10W-30 to 5W-30 due to oncoming winter.

Last edited by 89XJDan; Dec 13, 2011 at 10:07 PM.
Old Dec 13, 2011 | 10:44 PM
  #8486  
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From: doswell va
Year: 1994
Model: Cherokee
Engine: 4.0
Default

Originally Posted by dukie564
do you have conversion housings or the standard sealed headlights?
i have no idea.... how would i be able to tell?
Old Dec 13, 2011 | 10:51 PM
  #8487  
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Joined: Jan 2011
Posts: 295
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From: Roscoe, IL
Year: 2000
Model: Cherokee
Engine: 4.0L 242 Power Tech I6
Default

Originally Posted by toogreat

i have no idea.... how would i be able to tell?
Have you replaced one before?
Old Dec 13, 2011 | 10:55 PM
  #8488  
Bassfishertim2015's Avatar
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Joined: May 2011
Posts: 950
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From: Newman, Lake WA
Year: 1989
Model: Cherokee
Engine: 4.0 I6 cold air
Default

Originally Posted by toogreat

i have no idea.... how would i be able to tell?
95% of xj owners still have the sealed factory headlights lol
Old Dec 14, 2011 | 06:09 AM
  #8489  
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From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Default

Originally Posted by Bassfishertim2015

95% of xj owners still have the sealed factory headlights lol
True statement
Old Dec 14, 2011 | 08:30 AM
  #8490  
dukie564's Avatar
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Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

Originally Posted by 89XJDan
Do fuel pumps typically catastrophically fail, or is it more of a gradual degradation? If gradual, what's it often appear like?

Vehicle is an '89 with AW4, and I6
Here's my problem: for the past few months, at highway speeds only, no matter what the fuel level, the needle pegs to full and the motor periodically bogs. RPM's stay the same, just a loss of power, give it a little gas and she downshifts and back to normal. I ASSUME the fuel gauge gets it's information from the fuel pump. But I don't understand the bogging down, so something in me is thinking it might be related to the FPR, or perhaps a semi clogged fuel filter, but the filter looks pretty new. That being said, I do have a new one for when the time comes. My fuel tank does need to be replaced, as it is leaking, but I'm not sure if that could be related because the leak developed before the "bogging down" problem. I don't think it is air related, but my air intake box needs replacing as well, so possibly a vacuum leak problem?

And in light of all this, today I changed the oil, and afterwards took it for a little spin around the block. Upon my first right turn it nearly died. Spooked me, but I kept going. Left turn after left turn was fine, then the second right turn it almost died again. Then the third right turn it died, but fired right back up. Then every right turn after that it would die unless the transmission was put in Neutral(NSS?) Small right turns(merging) were fine, just complete right turns. Then, pulling into my driveway, I made another right turn. And it DIDN'T die. I'm just dumbfounded by this, and have too many ideas, and no ideas at the same time.

Edit: 1/2 tank of gas, happened with both a cold motor and a warm motor(around 200 degrees) and oil pressure around 60.

Edit #2: Went from 10W-30 to 5W-30 due to oncoming winter.
Has to be a grounding issue or a short somewhere - too much going on at once to be a coincidence. Freshen the contact points and check for continuity at the engine and battery grounding straps.



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