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Old Jan 15, 2015 | 04:57 PM
  #47821  
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Installed a used SYE. My TC output doesn't have threaded holes, but my CV does.

XJ Ask the Question Thread-forumrunner_20150115_175604.png

I'm thinking flange bolts through the TC output, into the CV threads. Is that a problem?
Old Jan 15, 2015 | 05:15 PM
  #47822  
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Year: 1997 Sport, 2001 Limited
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Originally Posted by salad
Ah yes, the lighter and power sockets are indeed irritating. I was not aware the plugs changed! There are metal tabs on the rear of the sockets that press against the back of the switch panel. Depress them with a screwdriver, fingers, pliers, whatever, and the sockets will eventually come out the front of the panel.

You'll need to elaborate a bit on the "two power sockets"... the lighter and original sockets are the same, just on different circuits (one switched and one on the battery)
First pic is of the power socket. It is mounted on a raised lip (about 1/8") sticking out from the front of the panel. Second pic is the cigarette lighter, I realize they function the same but they are indeed different. It's mounted in a recessed circle on the panel. Third pic is the whole panel, lighter has the white connector, socket black. You can see how much longer the lighter housing is than the power socket.

Regardless, still can't seem to figure out how to remove them. It seems like there's some little square holes in the metal body that lock onto some plastic tabs, but I don't see any way to release them?
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Old Jan 15, 2015 | 07:19 PM
  #47823  
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From: Frederick, MD from Cleveland, OH
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Originally Posted by NewKindOfClown
Installed a used SYE. My TC output doesn't have threaded holes, but my CV does.

I'm thinking flange bolts through the TC output, into the CV threads. Is that a problem?
(Update: Hardware store didn't have 5/16x24 flange bolts)
Is this the right way to do this? Nothing else comes to mind. (I need to swap the ujoint before I can install)

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Old Jan 15, 2015 | 07:22 PM
  #47824  
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That is how my SYE is, the bolts insert through the yoke and threads into the cv driveshaft.



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Old Jan 15, 2015 | 07:22 PM
  #47825  
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Originally Posted by NewKindOfClown
Is this the right way to do this? Nothing else comes to mind. (I need to swap the ujoint before I can install)
yes that's right
Old Jan 15, 2015 | 07:25 PM
  #47826  
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From: Frederick, MD from Cleveland, OH
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Cool, thanks fellas. Bought it used without hardware, and this is my first time dealing with the driveshaft aspect of an SYE install

Grade 5 bolts, and is there a torque spec?
Old Jan 15, 2015 | 07:50 PM
  #47827  
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Originally Posted by NewKindOfClown
Cool, thanks fellas. Bought it used without hardware, and this is my first time dealing with the driveshaft aspect of an SYE install Grade 5 bolts, and is there a torque spec?
why don't u get the bolts that originally came with the front driveshaft? I might have a few extra laying around.


I tightenes them down to 20 lb
Old Jan 15, 2015 | 07:54 PM
  #47828  
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The bolts are kind of special, odd shape and size that lets you get them installed and get some wrench on it. The dealer should still be able to get them, part number 6036-415AA, $1 each last time I bought them.
Old Jan 15, 2015 | 08:02 PM
  #47829  
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Originally Posted by XJwonders
why don't u get the bolts that originally came with the front driveshaft? I might have a few extra laying around.

I tightenes them down to 20 lb
Cause I didn't have instructions lol, and because I didn't know if the aftermarket DS would have the same pitch as the OEM front. I just spent $2.22 on hardware, and my CV thread is definitely 5/16x24.
Old Jan 15, 2015 | 08:08 PM
  #47830  
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Originally Posted by Twisties
First pic is of the power socket. It is mounted on a raised lip (about 1/8") sticking out from the front of the panel. Second pic is the cigarette lighter, I realize they function the same but they are indeed different. It's mounted in a recessed circle on the panel. Third pic is the whole panel, lighter has the white connector, socket black. You can see how much longer the lighter housing is than the power socket. Regardless, still can't seem to figure out how to remove them. It seems like there's some little square holes in the metal body that lock onto some plastic tabs, but I don't see any way to release them?
Got it. Had to gently squeeze the body of the socket to clear the square plastic tabs in the panel, then it slid out towards the front.
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Old Jan 15, 2015 | 08:11 PM
  #47831  
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Originally Posted by NewKindOfClown
Cause I didn't have instructions lol, and because I didn't know if the aftermarket DS would have the same pitch as the OEM front. I just spent $2.22 on hardware, and my CV thread is definitely 5/16x24.
but I don't know if u can fit a wrench over the head of bolt on the yoke though.
Old Jan 15, 2015 | 08:18 PM
  #47832  
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Originally Posted by XJwonders
but I don't know if u can fit a wrench over the head of bolt on the yoke though.
XJ must be different from my YJ. I could host a kegger in that space above my crossmember

Plus I have ratcheting wrenches
Old Jan 15, 2015 | 10:25 PM
  #47833  
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Originally Posted by Twisties
First pic is of the power socket. It is mounted on a raised lip (about 1/8") sticking out from the front of the panel. Second pic is the cigarette lighter, I realize they function the same but they are indeed different. It's mounted in a recessed circle on the panel. Third pic is the whole panel, lighter has the white connector, socket black. You can see how much longer the lighter housing is than the power socket.
Okay you got me, they're slightly different:
- lighter has a bit more vent
- they're mounted in different holes in the panel (can't put that handy "12V DC" on the lighter side)
- the sockets and their holes in the panel are keyed slightly differently

I already tried this swap lol it just doesn't work.

Originally Posted by Twisties
Regardless, still can't seem to figure out how to remove them. It seems like there's some little square holes in the metal body that lock onto some plastic tabs, but I don't see any way to release them?
To be honest I just poked at it with a very small slot screwdriver for about 10 minutes before figuring out how to eject them. That was a year and a half ago. They're definitely designed to be assembled, not disassembled.

Originally Posted by NewKindOfClown
Is this the right way to do this?
Yes

Originally Posted by NewKindOfClown
Grade 5 bolts
uhhhh no...
Old Jan 15, 2015 | 11:05 PM
  #47834  
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Originally Posted by salad

uhhhh no...
Lol I was waiting for someone to say something. What's recommended?
Old Jan 15, 2015 | 11:45 PM
  #47835  
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Is the transfer case the same as a transmission? Meaning that if you haven't changed the fluid frequently on a high mileage tranny then you shouldn't change it at all? Just a thought since I have to fill my tcase up tomorrow anyway and it uses the same oil.



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