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XJ Ask the Question Thread
CF Veteran
Joined: Apr 2011
Posts: 4,825
Likes: 2
From: Indianapolis
Year: '99 and '91
Model: Cherokee
I know but the power at my Dads is shut off which is where my welder/tools/XJ is. Also anytime I have to work on it needs to be time spent getting it driveable. The rear axle is hanging and it needs to he moved before my Dad moves. I just explained it in grind my gears thread. Lol
CF Veteran
Joined: Oct 2009
Posts: 2,867
Likes: 16
From: Fauquier County, Virginia
Year: 1991
Model: Cherokee
Engine: I-6 4.0 HO
Question (I'm on mobile and can't post a thread):
For a stock dana 35 diff cover from a 91 with the rubber drain plug, is it at all possible to thread in a drain plug without welding? Maybe use a grade 8 bolt with notches cut into it? I lack a welder to fully weld a nut on.
Thanks!
For a stock dana 35 diff cover from a 91 with the rubber drain plug, is it at all possible to thread in a drain plug without welding? Maybe use a grade 8 bolt with notches cut into it? I lack a welder to fully weld a nut on.
Thanks!
I know but the power at my Dads is shut off which is where my welder/tools/XJ is. Also anytime I have to work on it needs to be time spent getting it driveable. The rear axle is hanging and it needs to he moved before my Dad moves. I just explained it in grind my gears thread. Lol
Question (I'm on mobile and can't post a thread):
For a stock dana 35 diff cover from a 91 with the rubber drain plug, is it at all possible to thread in a drain plug without welding? Maybe use a grade 8 bolt with notches cut into it? I lack a welder to fully weld a nut on.
Thanks!
For a stock dana 35 diff cover from a 91 with the rubber drain plug, is it at all possible to thread in a drain plug without welding? Maybe use a grade 8 bolt with notches cut into it? I lack a welder to fully weld a nut on.
Thanks!
CF Veteran
Joined: Oct 2009
Posts: 2,867
Likes: 16
From: Fauquier County, Virginia
Year: 1991
Model: Cherokee
Engine: I-6 4.0 HO
CF Veteran
Joined: Apr 2011
Posts: 4,825
Likes: 2
From: Indianapolis
Year: '99 and '91
Model: Cherokee
This has probably been asked a lot so I don't want to start a thread for it. I just picked up a d44 out of an '87 to replace my d35. After I replace bearings and brakes, will it just bolt right in? Any modifications that are needed before I tear the rear end out of my daily driver? Thanks.
This has probably been asked a lot so I don't want to start a thread for it. I just picked up a d44 out of an '87 to replace my d35. After I replace bearings and brakes, will it just bolt right in? Any modifications that are needed before I tear the rear end out of my daily driver? Thanks.
Moderator of Jeeps
Joined: Jul 2011
Posts: 21,029
Likes: 3
From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
EDIT: did some Goggling and it seems the pinion length of a Chrysler 8.25 is nearly identical to a Dana 44. Both around an inch longer than a D35. So your DS options should be the same as if you did an 8.25 swap.
Last edited by salad; Oct 24, 2013 at 02:43 PM.
Moderator of Jeeps
Joined: Jul 2011
Posts: 21,029
Likes: 3
From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
Yea i figured that. Lol
I forgot about pinion length.




