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Coolant Leak at the Rear End of the Engine Block

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Old Mar 7, 2014 | 12:03 AM
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Default Coolant Leak at the Rear End of the Engine Block

Hey guys, so I just got done replacing the head gasket and head (Clearwater cylinder heads) on my 1998 xj, 137k miles, along with it I replaced a ton of other things like the water pump, thermostat, and all new exhaust. I started it for the first time tonight and it sounded good, but there was a fast leak from where the engine block Mates with the transmission, from what I have read, it could be a freeze plug on the engine block? Or the heater control valve? S
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Old Mar 7, 2014 | 06:47 AM
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You have no heater control valve on a 98. Coolant coming out between the engine and trans?
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Old Mar 7, 2014 | 06:56 AM
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Did u seal up the freeze plug on the back of the cylinder head?
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Old Mar 7, 2014 | 07:05 AM
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That's unfortunate...it sounds like it is either the block or the cylinder head freeze plug. If it didn't leak before with the old head, I'm going to guess that's where the leak is, and you'll have to undo your hard work and ruin the new gasket to fix it.

If you were desperate, you could smear some JB weld around it by feel...maybe....but I wouldn't recommend it!
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Old Mar 7, 2014 | 07:43 AM
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Originally Posted by XJwonders
Did u seal up the freeze plug on the back of the cylinder head?
It was a new head and I didn't touch the freeze plug aha was I supposed to?
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Old Mar 7, 2014 | 07:49 AM
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It should have been sealed by the remanufacturer. I don't know, u gotta check and verify if that's where it leaks. Maybe it's somewhere else
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Old Mar 7, 2014 | 07:59 AM
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Originally Posted by XJwonders
It should have been sealed by the remanufacturer. I don't know, u gotta check and verify if that's where it leaks. Maybe it's somewhere else
Yeah well if it's just one of the plugs on the side of the block that would be easy enough, or one of the two plugs on the rear of the head, I'd just have to pull the tranny
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Old Mar 7, 2014 | 01:58 PM
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So after going back out today i ran it some more and theres no more leak, i topped off the coolant level and still i dont see any leaks, so for now ill keep a close eye on it
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Old Mar 7, 2014 | 03:54 PM
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If it does turn out to be the rear freeze plugs on the block, Melling sells a nice brass freeze plug kit for the 4.0L. The quality is much better than the cheap plugs from Autozone. It's around $16-19.

Here it is from Golen (cheaper than eBay): https://www.golenengineservice.com/products/jeep-brass-freeze-plug-kit

I also use this Permatex Aviation Sealer to seal it (I coat the entire plug with it):

http://www.napaonline.com/Catalog/Ca...210_0006382656

Last edited by RubberSideUp; Mar 7, 2014 at 03:57 PM. Reason: Better price at Golen :D
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Old Mar 7, 2014 | 03:59 PM
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Originally Posted by RubberSideUp
If it does turn out to be the rear freeze plugs on the block, Melling sells a nice brass freeze plug kit for the 4.0L. The quality is much better than the cheap plugs from Autozone. It's around $16-19. Here it is from Golen (cheaper than eBay): https://www.golenengineservice.com/products/jeep-brass-freeze-plug-kit I also use this Permatex Aviation Sealer to seal it (I coat the entire plug with it): http://www.napaonline.com/Catalog/Ca...210_0006382656
Got it! Thanks for the info
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Old Mar 8, 2014 | 12:46 PM
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Rear Freeze Plug ate up with corrosion:

Name:  FreezePlugrear-2.jpg
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Old Mar 8, 2014 | 05:20 PM
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Originally Posted by CCKen
Rear Freeze Plug ate up with corrosion:

so are those two freeze plugs covered up by the bell housing?
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Old Mar 8, 2014 | 06:13 PM
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Originally Posted by mtbfreak612
so are those two freeze plugs covered up by the bell housing?
Ones a freeze plug the others oil.
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Old Mar 8, 2014 | 06:18 PM
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Originally Posted by freegdr
Ones a freeze plug the others oil.
Ah okay gotcha, and is the one Greece plug covered by the bell housing?
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Old Mar 8, 2014 | 08:07 PM
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Yes. Both of those are behind the bell housing and flex plate.
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