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Old 10-20-2018, 07:48 PM
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Default 2x6 rocker

So I have some 2x6 1/4 thick I wanna throw on the jeep for sliders. I have the kit from hooligan to mount them once the rockers get cut out. Question is, will the 1/4 thick but to much? Will I have a hard time welding them in?
Old 10-20-2018, 07:59 PM
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What machine are you using? I have welded plenty of 1/4" material to sheet metal with my Hobart Handler 185. I use .030" solid wire with 75/25 gas. You can weld 1/2" long beads or so. Focus the heat on the 1/4" material and flick it up to the sheet metal. Too much time on the sheet metal will melt it away.
Old 10-20-2018, 08:42 PM
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I’ve got a Lincoln 125 but can use a esab rebel 210 if need be.
Old 10-21-2018, 06:53 AM
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Solid wire with shielding gas is the important part. Flux core wire will be a mess, burns too hot and will blow holes in the sheet metal bad. The 125 might have enough *** to penetrate the 1/4". You want to run your heat at the setting you use for 1/4", or close to it. At a lower heat setting you won't penetrate the 1/4" and will have to focus the weld puddle in one spot too long and will melt holes in the sheet metal.
Old 10-21-2018, 07:48 AM
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But u think the 1/4 will be ok or just to heavy for the jeep? I got two 8 foot sticks and there heavy as **** lol I’m nervice one I figure out what I need and cut them down it’s to much weight for the jeep?
Old 10-21-2018, 08:09 AM
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It’ll be fine. 3/16” would be ideal, but if you got 1/4” use it. Look up the weight per foot on 3/16 vs 1/4. Won’t be much of a difference. Not building a race car.
Old 10-21-2018, 01:53 PM
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Seen this in somebody’s post but don’t remember who; cut the rocker lower than you need and then fold it to where it is doubled. This gives you thicker sheet metal to weld to the 2x6. Never tried it so don’t know if it will work, just a idea that might help you. Let us know the results whatever you do cause it’s a mod that I would like to do.
Old 10-21-2018, 09:20 PM
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1/4” is probably overkill but if you have it, might as well use it. I highly recommend cutting the doors and moving it up to the door sill. I did this mod here;
https://www.cherokeeforum.com/f58/2x...244053/index3/
It works simply awesome! Especially if you are trying to limit your lift height! One of my most favorite and useful mods so far 👍
As far as the welding, practice on some scrap pieces first. Find the settings and method that works on the scrap before you weld on the Jeep. And don’t try flux core, won’t work well at all! Don’t ask me how I know...
Old 10-24-2018, 06:41 PM
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Get some flat 1/8" to mend the metals better. 3/16" is the most I'd weld straight to sheet metal. Ordered a kit? Isn't it just an overpriced piece of angle iron?
Old 10-24-2018, 06:46 PM
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Not a terrible idea, but I have no qualms welding 1/2" material to sheet metal. It's all in the technique.
Old 10-24-2018, 06:58 PM
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I have the c channel kit from hooligan offroad
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