Bumper and flares
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CF Veteran
Joined: Feb 2008
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From: Elizabeth WV
Year: 1998
Model: Cherokee
Engine: 4.0
I've been building my brother a xj and thought I would post some pics. 5in lift, 34/10.50 TSL's, cut and relocated flares and built him a front bumper. All is left is to bend up a stinger and paint.










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CF Veteran
Joined: Feb 2008
Posts: 1,665
Likes: 10
From: Elizabeth WV
Year: 1998
Model: Cherokee
Engine: 4.0
They were only 1/2 in in that pic, I burnt up my drill and couldn't finish with a 3/4 bit. Here's a pic of it done and with the right size shackle hole's.
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Joined: Dec 2009
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From: Provo, UT
Year: 1993
Model: Cherokee
Engine: 4.0 straight 6
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CF Veteran
Joined: Feb 2008
Posts: 1,665
Likes: 10
From: Elizabeth WV
Year: 1998
Model: Cherokee
Engine: 4.0
Yes there stock pre 97 flares and No,I didn't take any other pics, there use to be a write-up I did on my old blue jeep around here somewhere but I can't seem to find it. Search you'll find some info on it.
Seasoned Member
Joined: Jul 2009
Posts: 281
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From: Racine, Wisconsin
Year: 1996
Model: Cherokee
Engine: 4.0
Sweet, I got a 96 so i should be able to pull it off. what did you use to actually fasten them? and about how much did you trim? like a half inch or an inch or so?? sorry for all the questions haha.
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Joined: Jan 2010
Posts: 846
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From: South Louisiana
Year: 1990
Model: Cherokee
Engine: 4.0
man i'm really liking that bumper!!! looks simple and easy to build!!! how much you think you got invested in it? is it possible to take pics of the mounting?
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CF Veteran
Joined: Feb 2008
Posts: 1,665
Likes: 10
From: Elizabeth WV
Year: 1998
Model: Cherokee
Engine: 4.0
I used carriage bolts in this one but you can use regular bolts and lock washers. I found a couple write-ups you can check out. Do not cut any higher in the back than this write-up say's, Your splitting in between the pinch welds so the unibody doesn't separate. In the front it's just a fender so not as critical, Just use the left front on the right and vice versa. It keeps you from having a hole in the back where the body line is.
https://www.cherokeeforum.com/f51/cu...-fenders-1718/
https://www.cherokeeforum.com/f51/31...t-spots-25424/
Here's a couple pics tactical..I've got a couple hundred in metal, wire .095 tubing ect. It is easy to build and light. the runners are 1/4 in steel and the rest is 3/16th, I've had one like this on my jeep for 2 years of heavy wheeling and it's held up great.

https://www.cherokeeforum.com/f51/cu...-fenders-1718/
https://www.cherokeeforum.com/f51/31...t-spots-25424/
Here's a couple pics tactical..I've got a couple hundred in metal, wire .095 tubing ect. It is easy to build and light. the runners are 1/4 in steel and the rest is 3/16th, I've had one like this on my jeep for 2 years of heavy wheeling and it's held up great.

Last edited by jonb8; Feb 20, 2010 at 04:54 PM.
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