Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Rocker panel repair?Help

Thread Tools
 
Search this Thread
 
Old May 27, 2009 | 05:23 PM
  #1  
98CherokeeLimit4x4's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2009
Posts: 734
Likes: 0
From: Cullman Alabama
Year: 1998 1992 1991
Model: Cherokee
Engine: All Inline 6 4.0
Default Rocker panel repair?Help

My jeeps rocker panels are rusted pretty bad and probably going to replace them how hard is it to do?pictures would help
Reply
Old May 27, 2009 | 05:26 PM
  #2  
a1racer's Avatar
CF Veteran
 
Joined: Feb 2009
Posts: 7,244
Likes: 0
From: socal
Year: 2000
Model: Cherokee
Engine: 4.0
Default

i would cut them out and use some 2x3 with at least 1/8th wall tubing to replace them and build off that in to some sliders. sorry i don't have any pics but if you do a internet search you will find what i am talking about
Reply
Old May 27, 2009 | 05:27 PM
  #3  
98CherokeeLimit4x4's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2009
Posts: 734
Likes: 0
From: Cullman Alabama
Year: 1998 1992 1991
Model: Cherokee
Engine: All Inline 6 4.0
Default

Originally Posted by a1racer
i would cut them out and use some 2x3 with at least 1/8th wall tubing to replace them and build off that in to some sliders. sorry i don't have any pics but if you do a internet search you will find what i am talking about
k thanks jeep came from ohio.
Reply
Old May 27, 2009 | 05:28 PM
  #4  
a1racer's Avatar
CF Veteran
 
Joined: Feb 2009
Posts: 7,244
Likes: 0
From: socal
Year: 2000
Model: Cherokee
Engine: 4.0
Default

they did it to the trucks cheap Cherokee if you watch that show looked simple and very functional for wheeling and pretty much stock
Reply
Old May 28, 2009 | 01:51 PM
  #5  
speedyp's Avatar
Junior Member
 
Joined: Nov 2008
Posts: 64
Likes: 0
From: Ontario
Year: 97 Grand cherokee Limited
Model: Grand Cherokee
Engine: 5.2L
Default

I am doing mine right now.

mine were completely rusted and half of the rocker panels were gone. I bough some new one for about 40$ each.

for the install its not that bad, but does take some time to do. I have one side done took about 3-4 hours. Now that I know how to approach it, the next one should take about 2 hours. I had to remove the rear door to fit the rocker pannel and mig weld the rocker pannel in place

We had to trim the rocker pannel so its fits properly. Then grind the metal, weld the rocker pannel on top. Hard because metal is not thick, burnt through a couple times, but managed to get it done. At the bottom we used pop-rivets. The metal was eaten away real bad and there was no way we could weld the new ones on there. Its looks very good. You could rivet the whole thing it would work. It is defenitly doable at home if you have spare time !

I will be doing the other side tonight and painting over the weekend. Hopefully everything will go well
Reply
Old Jul 21, 2009 | 09:08 AM
  #6  
gornikebounder's Avatar
Newbie
 
Joined: Jul 2009
Posts: 27
Likes: 0
Year: 93
Model: Cherokee
Default

heres i pic of my rust monster. i had the same problem. i used 2x4 steel tube and 1 1/2 x 1/8 plate to tie it into the frame.

good luck
Reply
Old Jul 21, 2009 | 01:10 PM
  #7  
ktmracer419's Avatar
CF Veteran
 
Joined: Sep 2007
Posts: 4,869
Likes: 14
Default

i'm a fan of the 2x6 welded in place

Name:  IMG_0227.jpg
Views: 1131
Size:  158.4 KB

i should probably cap those ends one of these days....
Reply
Old Aug 2, 2009 | 02:43 PM
  #8  
JSJH's Avatar
Newbie
 
Joined: Jun 2009
Posts: 20
Likes: 0
From: metro Chicago
Year: 1996
Model: Cherokee
Engine: 4.0
Default

'Jist bought complete below-doors panels from JC Whitney, 2, shipped, about $80 total. They look pretty good but...

...ain't done any bodywork in decades.
How to prep the steel for primer and paint?

Thanks!!!!!!!!!!!!!!!!!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DynoGuy
Jeep Builds
52
Apr 26, 2016 04:55 AM
Cane
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
23
Dec 11, 2015 11:09 AM
riparianbarbarian
Introductions
3
Oct 23, 2015 03:57 PM
Cane
Modified XJ Cherokee Tech
4
Sep 30, 2015 04:18 PM
fannitti
Modified XJ Cherokee Tech
12
Sep 29, 2015 09:21 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 02:30 AM.