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New threaded insert.
New threaded insert.
0 2022/07/13 08:59:27 Travis Mud
I used a known size drill bit to find the hole size. I tried a micrometer but it doesnt have fractions. Turns out the hole size is 23/64.
I used a known size drill bit to find the hole size. I tried a micrometer but it doesnt have fractions. Turns out the hole size is 23/64.
0 2022/07/13 08:55:13 Travis Mud
So this is the chart inside of my tap and die set. For the stock 23/64 hole, I can use the 7/16"-14 tap.
So this is the chart inside of my tap and die set. For the stock 23/64 hole, I can use the 7/16"-14 tap.
0 2022/07/13 08:55:02 Travis Mud
0 2022/07/13 08:54:44 Travis Mud
And as an extra step of insurance, i used tesa tape to secure the connection back to the origional harness in case if it gets pulled on.
And as an extra step of insurance, i used tesa tape to secure the connection back to the origional harness in case if it gets pulled on.
0 2022/07/11 10:03:23 Travis Mud
I butted the heat shrink tubing all the way to the base.
I butted the heat shrink tubing all the way to the base.
0 2022/07/11 10:03:16 Travis Mud
I had to take it out of the plastic connector because I cut it too short. I did this because I would rather have the length on the other half that i could not manipulate well.
I had to take it out of the plastic connector because I cut it too short. I did this because I would rather have the length on the other half that i could not manipulate well.
0 2022/07/11 10:03:09 Travis Mud
I opened up the plastic connector. I do not like using these type of connectors, but when I do I make sure to do a pulltest, check connection with a multimeter, and use heatshrink afterwards. Preferably I would like to use the ones that have the solder prepackaged inside of it.
I opened up the plastic connector. I do not like using these type of connectors, but when I do I make sure to do a pulltest, check connection with a multimeter, and use heatshrink afterwards. Preferably I would like to use the ones that have the solder prepackaged inside of it.
0 2022/07/11 10:03:01 Travis Mud
I ran new wire under the carpet.
I ran new wire under the carpet.
0 2022/07/11 09:58:55 Travis Mud
I snipped the connection off.
I snipped the connection off.
0 2022/07/11 09:58:47 Travis Mud
For those who dont know or cannot see, the emergency brake switch wiring is in the same harness as the seatbelt switch. In a perfect world I would have taken the carpet out, opened up the harness, and pulled the wire out just like how I did when I installed the 97+ Windshield washer reservoir.
For those who dont know or cannot see, the emergency brake switch wiring is in the same harness as the seatbelt switch. In a perfect world I would have taken the carpet out, opened up the harness, and pulled the wire out just like how I did when I installed the 97+ Windshield washer reservoir.
0 2022/07/11 09:58:39 Travis Mud
0 2022/06/29 17:33:35 Travis Mud
0 2022/06/25 09:02:52 Travis Mud
0 2022/06/25 08:24:54 Travis Mud
0 2022/06/22 12:41:15 Travis Mud
0 2022/06/22 12:35:19 Travis Mud
I would us AN fittings on the fill and drain holes to plumb the transfer case into the transmission's cooling loop, similar to this.
I would us AN fittings on the fill and drain holes to plumb the transfer case into the transmission's cooling loop, similar to this.
0 2022/06/22 11:40:12 Travis Mud
In the middle hole, I will install either a flush mount or bubble style sight glass to observe the condition and fluid level of the transfer case.
In the middle hole, I will install either a flush mount or bubble style sight glass to observe the condition and fluid level of the transfer case.
0 2022/06/22 11:40:05 Travis Mud
0 2022/06/22 11:30:52 Travis Mud
0 2022/06/22 11:30:46 Travis Mud
0 2022/06/22 11:30:41 Travis Mud
This is where the speedometer sensor sits. It wasnt exactly centered on the collar, but the teeth do make full contact.
This is where the speedometer sensor sits. It wasnt exactly centered on the collar, but the teeth do make full contact.
0 2022/06/21 18:25:45 Travis Mud
0 2022/06/21 18:25:29 Travis Mud
I had two cuts made for the snap rings. He also supplied me with two new snap rings and the speedo gear collar. Dude's name is Shawn. He is very knowledgeable and cut me a great deal for this.
I had two cuts made for the snap rings. He also supplied me with two new snap rings and the speedo gear collar. Dude's name is Shawn. He is very knowledgeable and cut me a great deal for this.
0 2022/06/21 18:22:43 Travis Mud
0 2022/06/21 18:20:47 Travis Mud
You can see here why I want it facing this way.
You can see here why I want it facing this way.
0 2022/06/16 16:32:30 Travis Mud
The proper switch is the onle I will use since it has a better approach angle, thicker copper, and a better connector posistion.
The proper switch is the onle I will use since it has a better approach angle, thicker copper, and a better connector posistion.
0 2022/06/16 16:32:19 Travis Mud
The XJ switch will work. I can bend the tab that closes the circuit and it will function just fine. However, even though I can use it how it is, i do t like the direction the electrical connector is facing.
The XJ switch will work. I can bend the tab that closes the circuit and it will function just fine. However, even though I can use it how it is, i do t like the direction the electrical connector is facing.
0 2022/06/16 16:32:09 Travis Mud
The MJ copper contacts are thicker and slightly longer. Also, you can see the connectors are oriented in opposite directions. The bolt holes are the same placement and even the plastic is extremely similar.
The MJ copper contacts are thicker and slightly longer. Also, you can see the connectors are oriented in opposite directions. The bolt holes are the same placement and even the plastic is extremely similar.
0 2022/06/16 16:29:03 Travis Mud
The green is the XJ switch, and the blue one is the MJ.
The green is the XJ switch, and the blue one is the MJ.
0 2022/06/16 16:28:54 Travis Mud
Main pivot point got trimmed also
Main pivot point got trimmed also
0 2022/06/16 16:27:20 Travis Mud
I had to trim the bolt to sit flush against the footwell. (Sorry i didnt get a picture of it afterwards, but you get the point)
I had to trim the bolt to sit flush against the footwell. (Sorry i didnt get a picture of it afterwards, but you get the point)
0 2022/06/16 16:27:09 Travis Mud
0 2022/06/09 10:14:59 Travis Mud
The build quality of the Ford panel is better than the Chrystler one. Not only is there more room, but there is more ACCESSIBLE room.
The build quality of the Ford panel is better than the Chrystler one. Not only is there more room, but there is more ACCESSIBLE room.
0 2022/06/09 10:13:41 Travis Mud
0 2022/06/09 10:12:46 Travis Mud
The curve radious of the two panels are identical.
The curve radious of the two panels are identical.
0 2022/06/09 10:11:44 Travis Mud
This is the Ford lower panel. It is exactly the right size tall, just a little too long.
This is the Ford lower panel. It is exactly the right size tall, just a little too long.
0 2022/06/09 10:09:19 Travis Mud
0 2022/05/27 13:52:50 Travis Mud
Excess needs trimmed to fit snug against the foot well
Excess needs trimmed to fit snug against the foot well
0 2022/05/27 13:39:03 Travis Mud
Its looking good! Theres slightly more play then what i would want but im going to look for a shorther shoulder, or thicker fender washer
Its looking good! Theres slightly more play then what i would want but im going to look for a shorther shoulder, or thicker fender washer
0 2022/05/27 13:38:57 Travis Mud
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