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Dana 35 to chrysler 8.25 swap

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Old Mar 13, 2022 | 03:28 PM
  #1  
Adam Rogers's Avatar
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From: WA state
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0 L I6
Default Dana 35 to chrysler 8.25 swap

So I'm swapping the dana 35 out ( on my 98 xj with 4.5 inches a lift. I have an add a leaf and blocks in the rear) for a 99 chysler 8.25. Will my dana 35 drive shaft bolt right up or will I need to make modifications? Also what size U-bolts will I need considering my lift?
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Old Mar 13, 2022 | 08:28 PM
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That Jeep Guy XJMJ's Avatar
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From: Michigan
Year: 1987 MJ, 1973 J2000, 1986 XJ, 08 JK
Model: Comanche (MJ)
Engine: 4.0L H.O
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Figuring out your u-bolt size is pretty simple... your axle tubes diameter will be key for one dimension - the inside width. The other will depend on how tall your lift block is because that is going to change the u bolts overall height (obviously). So for that you'd take the axle tube diameter + the lift block height + probably atleast 3" to accomodate the leaf spring perches, the ubolt plates and also enough thread length for the ubolts nut/washer setup. That would give you a fair overall length to shoot for.
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Old Mar 14, 2022 | 11:35 AM
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From: SoCal
Year: 1999
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I did this swap on mine, the 8,25 diff is longer than the Dana 35.
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Old Mar 14, 2022 | 03:31 PM
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From: Central CA
Year: 2000
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I think the drive shaft you have is a little longer than the one that comes with the 8.25, but the yokes and stuff bolt in
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