Modified XJ Cherokee Tech XJ (84-01)
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Old Mar 20, 2013 | 09:20 PM
  #2821  
Slick761's Avatar
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From: Nor-Cal
Year: 1990
Model: Cherokee
Engine: The venerable 4.0
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Sorry.... Jeeps. Just didn't sound right in the sentence.... Bad design jeep had on these jeeps.....
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Old Mar 20, 2013 | 10:57 PM
  #2822  
Tom95YJ's Avatar
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From: SLC, Utah
Year: 1999
Model: Cherokee
Engine: 4.0L
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Originally Posted by Slick761

That's the way to go. I had a major clearance issue between my front driveshaft and my down pipe. Did you wrap it or anything? Think I would wrap it. It will really heat up the oil that close to the pan. One of the few bad designs jeep had on these trucks.
I never wrapped it nor do I intend to. I have a decent size trans cooler on the Xj. Besides if its wrapped and my rear main decides to go the wrap will soak in oil and catch fire then that wouldn't be good.
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Old Mar 21, 2013 | 12:38 AM
  #2823  
cherokeelaredo'90's Avatar
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From: California
Year: 1990
Model: Cherokee
Engine: 4.0 i6
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Are the advantages to wrapping the header is that it disperses the heat or rather holds it in the header rather than letting it spread all over the engine compartment.. right? Cause I plan on wrapping it and putting the reflective heat stuff all over the manifold and stock air box to try to reduce intake temps.

Also can you go from a 2.25 header to a 2.5 mid pipe? Or does some adapter need to be used?
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Old Mar 21, 2013 | 07:46 AM
  #2824  
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From: South Mills, NC
Year: 1998
Model: Cherokee
Engine: Rebuilt 4.0L I6
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I will be getting this exhaust kit, but I don't know which catalytic converter to get.
http://performance-curve.com/84-01ch...lpipe-1-1.aspx
I was looking at the thunderbolt spin cat, but what is the purpose of the spin? is there a better cat I can get, also do I need one that accepts an O2 sensor in a 1998 XJ?
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Old Mar 21, 2013 | 07:50 AM
  #2825  
Tom95YJ's Avatar
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From: SLC, Utah
Year: 1999
Model: Cherokee
Engine: 4.0L
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Originally Posted by ccooper1234
I will be getting this exhaust kit, but I don't know which catalytic converter to get.
http://performance-curve.com/84-01ch...lpipe-1-1.aspx
I was looking at the thunderbolt spin cat, but what is the purpose of the spin? is there a better cat I can get, also do I need one that accepts an O2 sensor in a 1998 XJ?
I have the thunderbolt metallic spin cat they are smaller in overall package size you will need to have a shop add a o2 bung on he exhaust for you.
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Old Mar 21, 2013 | 07:57 AM
  #2826  
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From: South Mills, NC
Year: 1998
Model: Cherokee
Engine: Rebuilt 4.0L I6
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Originally Posted by Tom95YJ
I have the thunderbolt metallic spin cat they are smaller in overall package size you will need to have a shop add a o2 bung on he exhaust for you.
Should I get a metallic cat or a ceramic cat?
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Old Mar 21, 2013 | 09:21 AM
  #2827  
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From: Northern MN
Year: 1990
Model: Cherokee (XJ)
Engine: Renix 4.0
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Originally Posted by ccooper1234
Should I get a metallic cat or a ceramic cat?
The metallic one is better flowing
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Old Mar 21, 2013 | 11:26 AM
  #2828  
Tom95YJ's Avatar
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From: SLC, Utah
Year: 1999
Model: Cherokee
Engine: 4.0L
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Originally Posted by austinjoe13
The metallic one is better flowing
This ^ the metallic does flow better but the ceramic will do fine for the 4.0l
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Old Mar 21, 2013 | 11:43 AM
  #2829  
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From: Northern MN
Year: 1990
Model: Cherokee (XJ)
Engine: Renix 4.0
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If you're worried about beating it on rocks get the metallic as it won't break up like a ceramic core. Also, the ceramic core has 400 holes per square inch while the metallic has 300. I ran the metallic core on a straight pipe and it sounded like nothing was there. Very raw sound
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Old Mar 21, 2013 | 12:44 PM
  #2830  
BumsModified98xj's Avatar
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From: chi-town il
Year: 98
Model: Cherokee
Engine: 4.0
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I have the banks revolver and I thermal wrapped it, I can actually touch my intake manifold without 3rd degree burns. Under hood temps droped noticeably, im tryn to keep the intake manifold as cool as possible. The other day on my way home from work my intake temps where as low as 24.8°f! Brrrrrhh thats cold, but me and my 4.0 where happy the whole way home
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Old Mar 22, 2013 | 07:42 PM
  #2831  
xjboy14's Avatar
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Joined: Jun 2012
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From: PA
Year: 1998
Model: Cherokee
Engine: 4.0L I6 Power Tech Engine
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I have been looking into redoing my exhaust since beginning of winter and did a little research but wanted some opinions from the "experts"

I think i want to go with this muffler/tail pipe considering the price seems nice and i am kind of set on a flowmaster 44 Here

And the cat i am not to sure what to look for but im guessing magnaflow cat here
(I could use suggestions if anyone can offer me good advice)

I want to have the downpipe outlet 2.5" and so far i found this but i still do not remember if mandrel bent is better or not or what is so could also use suggestions here

The header is something i could defiantly use some help with. I finally came to the conclusion that i should replace it as the last one it was replaced with was used and im pretty sure it needs replaced. I found
this this
apn header and wanted advice on it

ANY input will help
total cost of these items before shipping
= $397
I would be ok spending $400 for a whole new exhaust.
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Old Mar 22, 2013 | 08:18 PM
  #2832  
BumsModified98xj's Avatar
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Joined: Mar 2013
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From: chi-town il
Year: 98
Model: Cherokee
Engine: 4.0
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Originally Posted by xjboy14
I have been looking into redoing my exhaust since beginning of winter and did a little research but wanted some opinions from the "experts"

I think i want to go with this muffler/tail pipe considering the price seems nice and i am kind of set on a flowmaster 44 Here

And the cat i am not to sure what to look for but im guessing magnaflow cat here
(I could use suggestions if anyone can offer me good advice)

I want to have the downpipe outlet 2.5" and so far i found this but i still do not remember if mandrel bent is better or not or what is so could also use suggestions here

The header is something i could defiantly use some help with. I finally came to the conclusion that i should replace it as the last one it was replaced with was used and im pretty sure it needs replaced. I found this apn header and wanted advice on it

ANY input will help
total cost of these items before shipping
= $397
I would be ok spending $400 for a whole new exhaust.
Dont even waist your money on that prebent crap! There is a DIY mandrel bent exhaust kit available at jegs. This kit contains the following
Its made of 16-gauge aluminized steel
4-4' sections of straight tubbing
4-180° u-bends
4-90° elbows
4-45° elbows
This is a slip-fit kit so you can customize your own exhaust! And yes its available in 2-1/4", 2-1/2", 3"! All mandrel bent pieces JEGS part #555-30001-30007 $169.00, 199.99, 254
99
This is the route I plan on taking with my rig mandrel bent exhaust will flow alot more better than that walker prebent straw.this kit does not come with a muffler hangers and hardware just tubing only.but as soon as I get my kit im going straight to the muffler shop get it all welded up for custom fit cuz I plan on dumping at the muffler!
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Old Mar 22, 2013 | 08:28 PM
  #2833  
austinjoe13's Avatar
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Joined: Nov 2011
Posts: 2,433
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From: Northern MN
Year: 1990
Model: Cherokee (XJ)
Engine: Renix 4.0
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Originally Posted by BumsModified98xj
Dont even waist your money on that prebent crap! There is a DIY mandrel bent exhaust kit available at jegs. This kit contains the following
Its made of 16-gauge aluminized steel
4-4' sections of straight tubbing
4-180° u-bends
4-90° elbows
4-45° elbows
This is a slip-fit kit so you can customize your own exhaust! And yes its available in 2-1/4", 2-1/2", 3"! All mandrel bent pieces JEGS part #555-30001-30007 $169.00, 199.99, 254
99
This is the route I plan on taking with my rig mandrel bent exhaust will flow alot more better than that walker prebent straw.this kit does not come with a muffler hangers and hardware just tubing only.but as soon as I get my kit im going straight to the muffler shop get it all welded up for custom fit cuz I plan on dumping at the muffler!
I paid $140 for pipe from the header back at exhaust pros...
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Old Mar 22, 2013 | 09:24 PM
  #2834  
xjboy14's Avatar
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Joined: Jun 2012
Posts: 524
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From: PA
Year: 1998
Model: Cherokee
Engine: 4.0L I6 Power Tech Engine
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Originally Posted by BumsModified98xj
Dont even waist your money on that prebent crap! There is a DIY mandrel bent exhaust kit available at jegs. This kit contains the following
Its made of 16-gauge aluminized steel
4-4' sections of straight tubbing
4-180° u-bends
4-90° elbows
4-45° elbows
This is a slip-fit kit so you can customize your own exhaust! And yes its available in 2-1/4", 2-1/2", 3"! All mandrel bent pieces JEGS part #555-30001-30007 $169.00, 199.99, 254
99
This is the route I plan on taking with my rig mandrel bent exhaust will flow alot more better than that walker prebent straw.this kit does not come with a muffler hangers and hardware just tubing only.but as soon as I get my kit im going straight to the muffler shop get it all welded up for custom fit cuz I plan on dumping at the muffler!
I searched that part number and found nothing, I have no way to bend any tubing and have no experience with that. Plus no money to pay a shop, but i can weld my own stuff if that helps.........
Attached Thumbnails all muffler and exhaust questions go here!!!!!!-untitled.jpg  
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Old Mar 22, 2013 | 10:27 PM
  #2835  
BumsModified98xj's Avatar
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Joined: Mar 2013
Posts: 258
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From: chi-town il
Year: 98
Model: Cherokee
Engine: 4.0
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My bad I guess im looking at an old magazine try part #555-30671 that should be the 2-1/2" kit, and its all prebent tubbing so no bending involved. The only reason why I got to pay a muffler shop is cuz I have no welder and I want that exhaust up there secure 100%
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