Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Angle iron flares

Old 03-29-2014, 02:00 PM
  #1  
Member
Thread Starter
 
SpacedOutXj's Avatar
 
Join Date: Feb 2010
Location: Williamsport PA
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 Liter H.O
Default Angle iron flares

Decided to finally make some room for my tires. I started by trimming the fender following the exactly lines as the stock flares. Grabbed some 2x2 angle iron and welded into place. Tomorrow a 1.5inch piece of flat stock will be butt welded to the out edge at a downward angle to the top piece. Then blend into the lower pieces. Once that's done I'm gonna do sheet metal from the butt weld up to the next body line to give the appearance of a bulged fender. Thoughts so far?
Attached Thumbnails Angle iron flares-image-3533015708.jpg   Angle iron flares-image-321620778.jpg   Angle iron flares-image-1560788708.jpg   Angle iron flares-image-2836839979.jpg  
Old 03-29-2014, 02:11 PM
  #2  
Member
 
Rollincoal420's Avatar
 
Join Date: Dec 2010
Posts: 116
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Subscribed...
Old 03-29-2014, 03:34 PM
  #3  
Seasoned Member
 
2WDUnderachiever's Avatar
 
Join Date: Jul 2013
Location: Atlanta
Posts: 362
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0
Default

I think right now it looks a little strange, but I can picture what you're describing, and if you get the angles right, it should look pretty badass, I think.
Old 03-29-2014, 03:57 PM
  #4  
Junior Member
 
wickedwelder's Avatar
 
Join Date: Nov 2010
Location: Casper Wyoming
Posts: 91
Likes: 0
Received 0 Likes on 0 Posts
Year: 1989
Model: Cherokee
Engine: 4.0
Default

How bad did your fenders warp welding the angle iron?
Definetly looks like an interesting route, I am looking forward to seeing more. Keep up the good work
Old 03-29-2014, 04:11 PM
  #5  
Member
Thread Starter
 
SpacedOutXj's Avatar
 
Join Date: Feb 2010
Location: Williamsport PA
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 Liter H.O
Default

Originally Posted by wickedwelder
How bad did your fenders warp welding the angle iron?
Definetly looks like an interesting route, I am looking forward to seeing more. Keep up the good work
Didn't warp at all. I used the first bent body line as a weld point for the top piece. Gained some strength there plus it helps preserve the natural lines. I did each piece completely separately and clamped it every 6 inches or so. I tacked about every 4 inches working at different spots to allow time to cool. then went back and burned the pieces in. Hardest part was the lower portion in front of the door where the upper rocker dog legs a bit. For that I just went inch by inch pulling the sheet metal to the angle iron. All said and done no warpage at all.
Old 04-01-2014, 11:24 AM
  #6  
Member
Thread Starter
 
SpacedOutXj's Avatar
 
Join Date: Feb 2010
Location: Williamsport PA
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 Liter H.O
Default

UPDATE: I got the upper pieces burned in. Hard to tell how much warpage there actually was. I think 7 years of wheeling and abuse they started out warped haha. It's about as much time as I can throw at them for about a week or so. Just had to cover them w/crap paint to prevent rust until I can get back on it with a flap disc and some bondo. I know they aren't perfect but they are mine and I feel they are fairly different than most home brew approaches. Thanks for all the feed back!
Attached Thumbnails Angle iron flares-image-1773549761.jpg   Angle iron flares-image-3590203226.jpg   Angle iron flares-image-704406065.jpg   Angle iron flares-image-2683881255.jpg  
Old 04-10-2014, 11:08 PM
  #7  
Member
Thread Starter
 
SpacedOutXj's Avatar
 
Join Date: Feb 2010
Location: Williamsport PA
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 Liter H.O
Default

More updates: finally got the chance to get back in the flares and purtty them up a bit. I know the color scheme isn't for everyone but it's what I'm known for around these parts.
Attached Thumbnails Angle iron flares-image-1547023596.jpg   Angle iron flares-image-3696725154.jpg  
Old 04-21-2014, 10:14 PM
  #8  
Newbie
 
power5's Avatar
 
Join Date: Apr 2014
Location: cincinnati
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

They look awesome. I would have gone out a little farther if I had any skills with a welder. I like the hard triangle at the back top corner as opposed to the soft rounded corner at the front.
Old 04-21-2014, 10:23 PM
  #9  
Member
 
mcgeex88's Avatar
 
Join Date: Aug 2011
Location: jackson,nj
Posts: 142
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

Originally Posted by SpacedOutXj
More updates: finally got the chance to get back in the flares and purtty them up a bit. I know the color scheme isn't for everyone but it's what I'm known for around these parts.
looks cool i see your jeep all the time at penn college
Old 04-21-2014, 10:26 PM
  #10  
Member
Thread Starter
 
SpacedOutXj's Avatar
 
Join Date: Feb 2010
Location: Williamsport PA
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 Liter H.O
Default

Thanks man. That'll happen when you've lived here for 4 years with it as your dd haha
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ROCKRIDGE 4WD
Vendor Showcase
6
07-13-2016 12:11 PM
riparianbarbarian
Introductions
3
10-23-2015 03:57 PM
Paco182
Fabrication & builders section.
12
10-12-2015 05:49 PM
Morris4x4Center
Vendor Showcase
0
09-29-2015 12:21 PM
Comanchehungry
Jeep Builds
1
09-25-2015 07:42 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Quick Reply: Angle iron flares



All times are GMT -5. The time now is 04:38 AM.