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Old Dec 26, 2014 | 12:33 PM
  #256  
XJwonders's Avatar
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From: west chester, pa
Year: 1999
Engine: 4.0
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Got the cherokeeforum calendar in the mail.


Something look familiar....



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Old Jan 9, 2015 | 08:26 PM
  #257  
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So I decided to get started on the doubler build.

Took the 231 apart.



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Took out the vent tube and tapped the hole to 1/4 NPT and used a brass plug. I know I could weld and fill in the hole but I decided to do something different.



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Took it to the bandsaw and sliced the unseeded portion off.



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Grinded the 4h indent off the range plate.



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Shaped the block off plate to fit the contours of the case.



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Made the template for the adapter plate out of steel. My adapter plate will be aluminum though.



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That's pretty much it for this week.

I ordered aluminum plate to make the adapter plate today, so it should arrive in couple of days, then, I ll be cutting it to shape.
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Old Jan 13, 2015 | 07:10 AM
  #258  
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From: York, PA
Year: 1998
Model: Cherokee
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Damn Neeeel look at what you been up to!
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Old Jan 13, 2015 | 12:57 PM
  #259  
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Drilled 1/2 inch hole on one of threaded bosses on the t case to accept the locating pin that I ll be taking from the cut off portion..

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Old Jan 13, 2015 | 12:58 PM
  #260  
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Now that the plate is bolted up on the t case, I can trace lines around to cut it to shape with the bandsaw.
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Old Jan 14, 2015 | 12:17 AM
  #261  
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Old Jan 16, 2015 | 06:44 AM
  #262  
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The aluminum plates finally arrived last night. Used the steel template to drill new holes on the aluminum plate.

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Traced the outline of the transfer case with blue dye and scratched with a scribe.

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Cut the outline out with the bandsaw


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Last edited by XJwonders; Jan 16, 2015 at 12:11 PM.
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Old Jan 16, 2015 | 12:12 PM
  #263  
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Now I gotta find the locations for the fill/drain holes then drill them. Also need to mill a big circle in middle of the ring of holes.
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Old Jan 16, 2015 | 12:41 PM
  #264  
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From: Cape Hatteras, North Carolina
Year: 2000 WJ
Model: Grand Cherokee
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Nice Work!
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Old Jan 16, 2015 | 03:07 PM
  #265  
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Originally Posted by SteveMongr
Nice Work!
thanks Steve! Been a while since I seen u around here lately!
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Old Jan 18, 2015 | 08:02 AM
  #266  
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So, yesterday I got a 4.2 crank and rods for free, the catch is, it's very rusty. Do u think it's still salvageable? Like if I removed all the rust and have a machine shop check the journals?


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Old Jan 18, 2015 | 08:26 AM
  #267  
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From: Wetumpka, AL
Year: 1987
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I'd take em to a machine shop and have em sand blast them and check em out. Since they where free it'd be a good deal if they are...cheapest I can find a crank around here is $100 and I gotta pull it.
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Old Jan 18, 2015 | 08:35 AM
  #268  
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Originally Posted by drhoward1988
I'd take em to a machine shop and have em sand blast them and check em out. Since they where free it'd be a good deal if they are...cheapest I can find a crank around here is $100 and I gotta pull it.
yea pretty much I gotta do that. I have had few people tell me that it ll cost more to have it machined than buying another clean crank.
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Old Jan 18, 2015 | 06:38 PM
  #269  
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Machining is never cheap. Was the most expensive thing about my stroker build. I call it piece of mind though. At least you know it's been done properly....oh ya, and warranty if not lol
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Old Jan 19, 2015 | 06:53 AM
  #270  
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From: west chester, pa
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Well this morning I came to work early and finished up the block off plate (drill and tap it to match the thread pitch of other holes on the t case).

Welded it to the casting and ground the welds down smooth. I prefer the clean look of it anyway.

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I'm probably gonna paint the t case yellow to match my engine.
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