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XJ Ask the Question Thread
CF Veteran
Joined: Aug 2015
Posts: 1,226
Likes: 11
From: Laurium, MI
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0L
Need some help from vacuum experts: So I was told I could get my selector switches working again but that cruise wouldn't work anymore...I'd have way too many speeding tickets if I didn't have cruise, so I don't really want to do that. I tried getting my battery tray out once, to maybe repair or reattach hoses but most of the bolts were rusted in there really good and just broke off the nut and spun. Is there a way to just spice in a vacuum storage container somewhere else? Should I just rip out the battery tray and get a new/used one, or is there a way to cap the lines so I get both?
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Hang on - do you have a Grand Cherokee? The vacuum line routing might be different than an XJ...
In an XJ, we start at the intake manifold with a fitting and a check valve, go along the firewall, behind the engine, T into the HVAC system, along the firewall, along the fender, T into the cruise control servo, under the battery, and into the bumper where the reservoir is.
You can place the reservoir wherever you want, physically, but I imagine it's better at the end of the run.
Again, this is an XJ.
In an XJ, we start at the intake manifold with a fitting and a check valve, go along the firewall, behind the engine, T into the HVAC system, along the firewall, along the fender, T into the cruise control servo, under the battery, and into the bumper where the reservoir is.
You can place the reservoir wherever you want, physically, but I imagine it's better at the end of the run.
Again, this is an XJ.
CF Veteran
Joined: Mar 2012
Posts: 1,024
Likes: 2
From: Quebec
Year: 1996
Model: Cherokee
Engine: 4.0L
both of my horns were shot so I decided last summer to relocate them inside the engine bay. I only got around to make one, but it was working fine until a couple weeks ago and I'm at lost why.
Basically the horn grounds itself with the mounting location, so I used a small hole in the engine bay and put a bolt to hold it there. I got some wire to get from the old mounting location to the new one which is right in front of the master cylinder. Everything worked fine and I called it a day.
Now since a couple if weeks, I only hear the relay clicking. At first I thought bad ground, too much debris inside the fender, but even after cleaning everything and tightening it down, no luck.
any ideas?
Basically the horn grounds itself with the mounting location, so I used a small hole in the engine bay and put a bolt to hold it there. I got some wire to get from the old mounting location to the new one which is right in front of the master cylinder. Everything worked fine and I called it a day.
Now since a couple if weeks, I only hear the relay clicking. At first I thought bad ground, too much debris inside the fender, but even after cleaning everything and tightening it down, no luck.
any ideas?
Last edited by Cane; Jan 19, 2016 at 04:59 PM.
CF Veteran

Joined: Feb 2015
Posts: 1,528
Likes: 2
From: North Carolina
Year: 1993
Model: Cherokee
Engine: 4.0
Hey Salad, I pulled the fuel rail off today and primed it y turning the key back and forth. No leaky fuel injectors. So now what? Am I'm just worried about nothing?
CF Veteran
Joined: Aug 2015
Posts: 1,226
Likes: 11
From: Laurium, MI
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0L
Hang on - do you have a Grand Cherokee? The vacuum line routing might be different than an XJ...
In an XJ, we start at the intake manifold with a fitting and a check valve, go along the firewall, behind the engine, T into the HVAC system, along the firewall, along the fender, T into the cruise control servo, under the battery, and into the bumper where the reservoir is.
You can place the reservoir wherever you want, physically, but I imagine it's better at the end of the run.
Again, this is an XJ.
In an XJ, we start at the intake manifold with a fitting and a check valve, go along the firewall, behind the engine, T into the HVAC system, along the firewall, along the fender, T into the cruise control servo, under the battery, and into the bumper where the reservoir is.
You can place the reservoir wherever you want, physically, but I imagine it's better at the end of the run.
Again, this is an XJ.
Vacuum resi:

Schematic:

Maybe the check valve is bad? Should that valve be in the engine bay?
Last edited by rcguymike; Jan 19, 2016 at 06:04 PM.
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
A small amount of gas in the oil is 100% normal as some slips by on the compression stroke.
Could be bad. Could be a leak.
Ever use one of these?

Brand name is Mityvac - Princess Auto here sells the same tool as a brake bleeder for cheap, I'm sure Harbor Freight has an equivalent.. It's just a vacuum pump with a gauge. Will help you find leaks in a hurry. Also great for bleeding brakes lol
CF Veteran

Joined: Feb 2015
Posts: 1,528
Likes: 2
From: North Carolina
Year: 1993
Model: Cherokee
Engine: 4.0
It's possible - do you have anyone else that can smell the oil? My friend and I compared my Jeep and his Hondas and commented that they smell like 2-stroke lol. Did you do the viscosity check by putting a little oil on your finger? If there's excessive gas it'll run quickly. Proper oil will stay viscous. A small amount of gas in the oil is 100% normal as some slips by on the compression stroke.
CF Veteran
Joined: Aug 2015
Posts: 1,226
Likes: 11
From: Laurium, MI
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0L
Looks like your check valve is on the T to the HVAC... interesting.
Could be bad. Could be a leak.
Ever use one of these?
Brand name is Mityvac - Princess Auto here sells the same tool as a brake bleeder for cheap, I'm sure Harbor Freight has an equivalent.. It's just a vacuum pump with a gauge. Will help you find leaks in a hurry. Also great for bleeding brakes lol
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Absolutely indespensible! Once you've got this puppy, go through the engine bay and pop off the vacuum fittings in that circuit you're trying to test. Try each one of them and find the one that isn't holding vacuum.
Seasoned Member
Joined: Mar 2015
Posts: 280
Likes: 0
From: Portland, OR
Year: 1998
Model: Cherokee
Engine: 4.0L
Random question here..
When installing shackle relocation brackets. Does the amount of lift even out with the extra pinion angle changed? Or do you typically end up with more positive pinion angle?
When installing shackle relocation brackets. Does the amount of lift even out with the extra pinion angle changed? Or do you typically end up with more positive pinion angle?
pinion angle will change whenever you change the rear mounting point of the leaf packs. Either longer shackles or shackle relocation brackets.
I have a 99 grand cherokee I replaced the heater core, it was a little crazy then one of the kids took the ground cable when I wasn't looking I put it back together and heard a clicking and saw the dash go crazy. I quickly disconnected the battery. Took everything back apart and put the ground on.
I went to start it and I have no power to the dash, radio windshield wipers and nothing when i try to start. I have power to the horn and the lights. Can someone help me in the right direction. I checked the main fuse 17 and it was good. Which relays should I be looking at? What else should I look at?
And not sure if this is how I am supposed to ask a question but I just need some help here
I went to start it and I have no power to the dash, radio windshield wipers and nothing when i try to start. I have power to the horn and the lights. Can someone help me in the right direction. I checked the main fuse 17 and it was good. Which relays should I be looking at? What else should I look at?
And not sure if this is how I am supposed to ask a question but I just need some help here





