RandyQuickXJ

Hey guys im having a weird problem...not sure exactly what it is...but sometimes when i go to start it i can crank it for 5 seconds and it doesnt fire, let off the key and wait a second and try it again and it will fire right up, and then sometimes once it starts it will miss for around a second or 2 and then it will run just fine...i was thinking cps but idk yet...

Mr. Pink

its the check valve in the fuel sending unit. my Jeep does the same thing.

Radi

^^ probably exactly that. Turn the key to "ON", wait 5 seconds, you should hear the fuel pump spin up...then turn key OFF. Perhaps repeat once more. Then try starting it and see what happens.

Mr. Pink

its not an easy/cheap fix either. but i'll be doing it here soon just because i need to get it done before i install my remote start.

RandyQuickXJ

It had a new fuel pump put in about a year ago

RandyQuickXJ

And also it doesn't do it all the time either...it started normal for the past 3 days and it did it to me today again just when I left work, n now it's fine

RandyQuickXJ

Is there any way i can test this????

tjwalker

Here you go......

The others are correct in that a check valve is the primary suspect for your symptom. Good luck and keep us updated!
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The check valves (there are two of them; one on the fuel pressure regulator and another on the fuel pump) are part of the fuel pump assembly on 95.5-2001 vintage 4.0 XJs. When a check valve starts to fail, it can reduce fuel pressure to a point where an extended cranking time is needed to start the engine. It is a very common failure. I experienced it on my 99 at around 75K.

A good (and simple) first step in helping you troubleshoot this problem is called “the poor mans prime”

1. Turn key to ON position (do not crank the engine!)
2. The fuel pump will energize and run for about 2 seconds. Be sure to wait until it stops running.
3. Turn key to OFF position
4. Repeat above steps 1-3 two more times
5. NOW crank the engine over

If the engine starts quickly and cleanly after performing this procedure, you may have a check valve issue. If it starts and runs poorly for a few seconds, it could also be a leaky fuel injector resulting in the fuel pressure leaking down and the subsequent stumble upon startup is the engine clearing the excess fuel that has leaked into the cylinder because of the faulty injector.

Also be aware that a bad battery can give you starting symptoms as well. Have your battery load tested (any parts store will do this for free) if you have any doubt; your XJ does NOT like low available battery voltage. Be sure battery connections and posts are CLEAN.

Some troubleshooting tips for extended crank times. You will need a fuel pressure gauge. Many parts stores will rent you this tool inexpensively.

*Hook up fuel pressure gauge on the schrader valve on the fuel rail under the hood

*Start engine and bring to normal operating temperature.

*Observe fuel pressure gauge. Normal operating pressure should be 49.2 psi (plus or minus 5 psi)

*Shut engine off.

*Observe pressure on gauge. Pressure should not fall below 30 psi for five minutes.

If pressure falls below 30 psi, it must be determined if a fuel injector, a check valve within the
fuel pump assembly, or a fuel tube/line is leaking. An adaptor tool/hose included with the fuel pressure gauge can help you with this. Consult the manual that comes with the fuel pressure gauge and the Factory Service Manual for your year XJ for more information on this exact procedure, but here is basically how it works:

*Turn the engine off and immediately clamp the fuel line at the adaptor hose. Watch the pressure gauge and see how long it takes to lose pressure.

*If the pressure remains at 49 psi for an extended period of time then the problem is in the tank – most likely a check valve. If the pressure falls below 49 psi fairly rapidly then the problem is probably a leaky fuel injector.

**Note. Where check valve is suspect, a quick loss of fuel pressure is often the fuel pressure regulator check valve and a slow loss of pressure is often the fuel pump check valve. But keep in mind that either or both check valves can be to blame.

You can limp a check valve problem along indefinitely if you like, as it doesn't mean the fuel pump itself is going to fail. Perform the “poor mans prime” before cranking to speed up your starts. However, if you have a check valve issue and want to resolve it, it is recommended that you replace the entire fuel pump assembly for two reasons. First, you have to drop the gas tank to access the assembly. Secondly, with two check valves, replacing just the fuel pressure regulator where one of the check valve resides may or may not resolve your problem; remember there are two check valves; the other one is on the fuel pump.

The fuel pump assembly consists of fuel pump, fuel pressure regulator, fuel gauge sending unit, fuel gauge float, pickup filter and pigtail wiring harness. If you do replace the fuel pump assembly, purchase a high quality unit; you do get what you pay for here. Some cheap aftermarket assemblies have been known to fail prematurely. I personally prefer Bosch fuel pumps as they manufacture the best fuel pump assemblies for the XJ. Carter is my second choice. Airtex is my least favorite choice and I will not recommend or install them.

RandyQuickXJ

Ok thanks man that's perfect...I have a fuel pressure gauge laying around so ill check it here shortly and see what it is