Sensor connector cleaner?
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 319
Likes: 0
From: Wenatchee, WA
Year: 1990
Model: Cherokee
Engine: 4.0L Renix
I think what's most important here is to at the very least, refresh the connections by cleaning with something like the CRC product.
Here's a link to napaonline for their CE-1 which I'm thinking is stabillant? Not just a little pricy.
http://www.napaonline.com/Catalog/Ca...CE1_0365826149
Here's a link to napaonline for their CE-1 which I'm thinking is stabillant? Not just a little pricy.
http://www.napaonline.com/Catalog/Ca...CE1_0365826149
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,579
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Funny you should ask about the connectors.
I suggest unplugging EVERY electrical connection in the engine bay you can find, whether engine related or not, and spraying it out with a good electronics cleaner, visually inspecting the terminals, and adding dielectric grease before plugging it back together. Be sure that the connectors to the ballast resistor mounted near the air cleaner housing are clean and tight.
ALL of the relays should be removed, the terminals wire-brushed until shiny, and the receptacles sprayed out with contact cleaner. Then dielectric grease should be added before plugging them back in. I do this on every Renix era Jeep I purchase or work on for someone else.
Revised 03/15/2012
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 319
Likes: 0
From: Wenatchee, WA
Year: 1990
Model: Cherokee
Engine: 4.0L Renix
CRC and dielectric is looking really good, huh?
Funny you should ask about the connectors.
I suggest unplugging EVERY electrical connection in the engine bay you can find, whether engine related or not, and spraying it out with a good electronics cleaner, visually inspecting the terminals, and adding dielectric grease before plugging it back together. Be sure that the connectors to the ballast resistor mounted near the air cleaner housing are clean and tight.
ALL of the relays should be removed, the terminals wire-brushed until shiny, and the receptacles sprayed out with contact cleaner. Then dielectric grease should be added before plugging them back in. I do this on every Renix era Jeep I purchase or work on for someone else.
Revised 03/15/2012
Funny you should ask about the connectors.
I suggest unplugging EVERY electrical connection in the engine bay you can find, whether engine related or not, and spraying it out with a good electronics cleaner, visually inspecting the terminals, and adding dielectric grease before plugging it back together. Be sure that the connectors to the ballast resistor mounted near the air cleaner housing are clean and tight.
ALL of the relays should be removed, the terminals wire-brushed until shiny, and the receptacles sprayed out with contact cleaner. Then dielectric grease should be added before plugging them back in. I do this on every Renix era Jeep I purchase or work on for someone else.
Revised 03/15/2012


Hope I notice a difference.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,579
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
You may never notice a difference and many times you do. The difference I hope you experience is not having nagging problems in the future due to poor connections!!
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 319
Likes: 0
From: Wenatchee, WA
Year: 1990
Model: Cherokee
Engine: 4.0L Renix
I don't know if it was just mental or actual change, but I swear that every action I do in my Jeep feels "stronger" and more immediate than before lol. Oh, and I also found my vacuum leak I've been hunting down!
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,579
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
What exactly have you done so far?
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 319
Likes: 0
From: Wenatchee, WA
Year: 1990
Model: Cherokee
Engine: 4.0L Renix
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 319
Likes: 0
From: Wenatchee, WA
Year: 1990
Model: Cherokee
Engine: 4.0L Renix
I did the big 3 upgrade in 1/0 gauge (I have a very large stereo, stabilized my voltage extremely well.), and I added an engine ground and did all my grounds right to the frame and sanded them down well so they were just metal. Besides that all I did was the connecters and relays last night. What else is good?
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,579
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
I did the big 3 upgrade in 1/0 gauge (I have a very large stereo, stabilized my voltage extremely well.), and I added an engine ground and did all my grounds right to the frame and sanded them down well so they were just metal. Besides that all I did was the connecters and relays last night. What else is good?
Renix Ground Refreshing
The Renix era XJs and MJs were built with an under-engineered grounding system for the engine/transmission electronics. One problem in particular involves the multiple ground connection at the engine dipstick tube stud. A poor ground here can cause a multitude of driveabililty issues, wasted time, and wasted money replacing unnecessary components.
The components grounding at the dipstick tube stud are:
Distributor Sync Sensor, TCU main ground, TCU "Shift Point Logic", Ignition control Module, Injectors, ECU main ground which other engine sensors ground through, Oxygen sensor, Knock Sensor, Cruise Control, and Transmission Sync signal. All extremely important stuff.
The factory was aware of the issues with this ground point and addressed it by suggesting the following:
Remove the nut holding the wire terminals to the stud. Verify that the stud is indeed tightened securely into the block. Scrape any and all paint from the stud’s mounting surface where the wires will attach. Must be clean, shiny and free of any oil, grease, or paint.
Inspect the wire terminals. Check to see that none of the terminals are crimped over wire insulation instead of bare wire. Be sure the crimps are tight. It wouldn’t hurt to re-crimp them just as a matter of course. Sand and polish the wire terminals until clean and shiny on both sides. Reinstall all the wires to the stud and tighten the nut down securely.
While you’re in that general area, locate the battery negative cable which is fastened to the engine block just forward of the dipstick stud. Remove the bolt, scrape the block to bare metal, clean and polish the cable terminal, and reattach securely.
Another area where the grounding system on Renix era Jeeps was lacking is the engine to chassis ground. There is a braided cable from the back of the cylinder head that also attaches to the driver’s side of the firewall. This cable is undersized for it’s intended use and subject to corrosion and poor connections at each end.
First off, remove the cable end from the firewall using a 15mm wrench or socket. Scrape the paint off down to bare metal and clean the wire terminal. Reattach securely.
Remove the other end of the cable from the rear of the head using a 3’4" socket. Clean all the oil, paint and crud from the stud. Clean the wire terminal of the cable and reattach securely.
A suggestion regarding the braided cable:
I prefer to add a #4 Gauge cable from the firewall to a bolt on the rear of the intake manifold, either to a heat shield bolt or fuel rail bolt. A cable about 18" long with a 3/8" lug on each end works great and you can get one at any parts store already made up. Napa has them as part number 781116.
A further improvement to the grounding system can be made using a #4 cable, about 10" long with 3/8" terminals at each end. Attach one end of this cable to the negative battery bolt and the other end under the closest 10mm headed bolt on the radiator support just forward of the battery. Napa part number 781115.
If you want to upgrade your grounds and battery cables in general, contact Jon at www.kelleyswip.com. He makes an incredible cable upgrade for a very reasonable price.
Revised 11-28-2011
Cruiser’s Renix Sensor Ground Test
This sensor ground circuit affects the CTS, TPS, IAT, MAP, ECU and diagnostic connector grounds. It’s very important and not something to overlook in diagnosing your Renix Jeep as it is common for the harnesses to have poor crimps causing poor grounds. If any or all of the sensors do not have a good ground, the signal the ECU receives from these sensors is inaccurate.
Set your meter to measure Ohms. Be sure the key is in the OFF position. Using the positive (red) lead of your ohmmeter, probe the B terminal of the flat 3 wire connector of the TPS . The letters are embossed on the connector itself.
Touch the black lead of your meter to the negative battery post. Wiggle the wiring harness where it runs parallel to the valve cover and also near the MAP sensor mounted on the firewall. If you have an 87 or 88 with the C101 connector mounted on the firewall above the brake booster, wiggle it, too.
You want to see as close to 0 ohms of resistance as possible. And when wiggling the harnesses/connectors the resistance value should stay low. If there is a variance in the values when wiggling the wires, you have a poor crimp/connection in the wiring harness or a poor ground at the engine dipstick tube stud. On 87 and 88 models, you could have a poor connection at the C101 connector as well.
Revised 06/12/2012
Thread
Thread Starter
Forum
Replies
Last Post
jmarzo
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
16
Oct 18, 2022 04:11 PM
shotseven
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
0
Sep 6, 2015 03:06 PM
sikkev
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
0
Sep 5, 2015 11:33 PM
neocracka
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
8
Sep 5, 2015 06:50 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)



