Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

No fuel in lines or pressure

Thread Tools
 
Search this Thread
 
Old 02-28-2017, 10:49 PM
  #46  
Senior Member
 
djgrayxj's Avatar
 
Join Date: Jul 2011
Location: West Covina, Ca.
Posts: 535
Likes: 0
Received 25 Likes on 21 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Note from DJ; cruiser is this what you are looking for
Fusible link color coding from cuiser54
https://www.cherokeeforum.com/g/picture/1725225

Old 02-28-2017, 10:56 PM
  #47  
Senior Member
 
djgrayxj's Avatar
 
Join Date: Jul 2011
Location: West Covina, Ca.
Posts: 535
Likes: 0
Received 25 Likes on 21 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Note from DJ
I looked up freegdr part # AFP E7091S on my local NAPA w-site and this is what I found; that part number is for a Airtex Pump
Old 02-28-2017, 11:38 PM
  #48  
Senior Member
 
djgrayxj's Avatar
 
Join Date: Jul 2011
Location: West Covina, Ca.
Posts: 535
Likes: 0
Received 25 Likes on 21 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Note from DJ to cruiser this also may be what you lost
http://www.naxja.org/forum/showthread.php?t=1114994

Post #2
There are 7 Fuse links:

Fuse link F-18 gauge Green goes to ignition switch.
Fuse link A-12 gauge Blue goes to Bat terminal on alternator.
Fuse Link H-18 gauge Green goes to fusebox after changing wire color to Red for headlights and power locks.
Fuse link J-18 gauge Green goes to fusebox also for hazards/domes etc.
Fuse link G-20 gauge Orange goes fuel pump relay, the TCU and the ECU.
Fuse link X-20 gauge Orange goes to B+ latch relay.
Fuse link Q-18 gauge Green goes to fan control relay.
Old 03-01-2017, 05:27 AM
  #49  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 22 Likes on 22 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

Originally Posted by djgrayxj
Note from DJ
I looked up freegdr part # AFP E7091S on my local NAPA w-site and this is what I found; that part number is for a Airtex Pump
Yep it the whole assembly. Not a universal Airtex.
Old 03-01-2017, 07:12 AM
  #50  
::CF Moderator::
 
cruiser54's Avatar
 
Join Date: Aug 2011
Location: Prescott, Az
Posts: 43,864
Received 1,524 Likes on 1,236 Posts
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by djgrayxj
Note from DJ to cruiser this also may be what you lost
http://www.naxja.org/forum/showthread.php?t=1114994

Post #2
There are 7 Fuse links:

Fuse link F-18 gauge Green goes to ignition switch.
Fuse link A-12 gauge Blue goes to Bat terminal on alternator.
Fuse Link H-18 gauge Green goes to fusebox after changing wire color to Red for headlights and power locks.
Fuse link J-18 gauge Green goes to fusebox also for hazards/domes etc.
Fuse link G-20 gauge Orange goes fuel pump relay, the TCU and the ECU.
Fuse link X-20 gauge Orange goes to B+ latch relay.
Fuse link Q-18 gauge Green goes to fan control relay.
Not exactly, but I saved it. Thanks!!
Old 03-01-2017, 12:42 PM
  #51  
CF Veteran
Thread Starter
 
Batman33165's Avatar
 
Join Date: Apr 2013
Location: Rowlett, Texas
Posts: 1,153
Received 7 Likes on 5 Posts
Year: 1988
Model: Cherokee
Engine: 4.0 Inline 6
Default

Hmm ok... so what i understand... for the green , blue, red, and even black have a fuse amount and the size wire i should use for it using the other picture. But the orange shows only wire size, i believe i have 2 wires that are orange. Should i use the same Fuse like the black? since the wires are the same GA?
Old 03-01-2017, 01:44 PM
  #52  
Senior Member
 
djgrayxj's Avatar
 
Join Date: Jul 2011
Location: West Covina, Ca.
Posts: 535
Likes: 0
Received 25 Likes on 21 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Note from DJ
Batman I hope you are not thinking of replacing your Fusible Links with regular wire. Others have tried that and if a short occurs the smokes appeared and they now have to replace a bunch of wiring because there idea didn’t melt and protect the shorted wiring harness.

Fusible Links are just another type of fuse; they are nothing more than a normal slow blow fuse except they look like normal wiring. Slow blow fuses are fuse that are designed to except a monetary load over the amperage rating before they burn out.

Where a normal fuse will blow the moment the circuit is protecting amperage draw exceeds the rating of the fuse.
Old 03-01-2017, 02:17 PM
  #53  
CF Veteran
Thread Starter
 
Batman33165's Avatar
 
Join Date: Apr 2013
Location: Rowlett, Texas
Posts: 1,153
Received 7 Likes on 5 Posts
Year: 1988
Model: Cherokee
Engine: 4.0 Inline 6
Default

So your saying i should not redo the wiring and put a fuse block for ATO fuses to replace the fusible links that are connecting to the starter motor relay?

I figured since im replacing the relay, i can clean the area and connections.
Old 03-01-2017, 03:57 PM
  #54  
::CF Moderator::
 
cruiser54's Avatar
 
Join Date: Aug 2011
Location: Prescott, Az
Posts: 43,864
Received 1,524 Likes on 1,236 Posts
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by Batman33165
So your saying i should not redo the wiring and put a fuse block for ATO fuses to replace the fusible links that are connecting to the starter motor relay?

I figured since im replacing the relay, i can clean the area and connections.
It's not a good idea from what I read yesterday hunting for fusible link ratings.
Old 03-01-2017, 03:59 PM
  #55  
CF Veteran
Thread Starter
 
Batman33165's Avatar
 
Join Date: Apr 2013
Location: Rowlett, Texas
Posts: 1,153
Received 7 Likes on 5 Posts
Year: 1988
Model: Cherokee
Engine: 4.0 Inline 6
Default

hmm ok... let me see if i can find original fusible link and ill just replace them with new ones even if they are OEM. but thanks for the info guys.
Old 03-01-2017, 06:08 PM
  #56  
CF Veteran
 
BlueRidgeMark's Avatar
 
Join Date: May 2012
Location: Lost in the wilds of Virginia
Posts: 7,964
Received 951 Likes on 767 Posts
Year: 1998 Classic (I'll get it running soon....) and 02 Grand
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by djgrayxj
Note from DJ
Batman I hope you are not thinking of replacing your Fusible Links with regular wire.

No, he's not.


He's considering replacing the fusible links with fuses. There is nothing wrong with that at all, if you know the correct amperage to use.

If you know what you are doing it's a nice upgrade. Fusible links are old school. Factories use them because they are cheaper. Fuses are better.
Old 03-02-2017, 12:34 AM
  #57  
Senior Member
 
djgrayxj's Avatar
 
Join Date: Jul 2011
Location: West Covina, Ca.
Posts: 535
Likes: 0
Received 25 Likes on 21 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Note from DJ
Batman what is the chances that you provide some phots of the carnage to your fuse links.
It’s very hard to offer advice without seeing the extent of the problem.
Old 03-02-2017, 05:03 AM
  #58  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 22 Likes on 22 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

So why are we replacing links .????
Old 03-13-2017, 08:51 AM
  #59  
CF Veteran
Thread Starter
 
Batman33165's Avatar
 
Join Date: Apr 2013
Location: Rowlett, Texas
Posts: 1,153
Received 7 Likes on 5 Posts
Year: 1988
Model: Cherokee
Engine: 4.0 Inline 6
Default

Sorry freegdr, my wife had her parents from Germany here for 2 weeks so i had to use my time elsewhere... i figured since im replacing the starter motor relay i replace some of these old A$$ wires, plus one looks a little burned...

If i am correct in the third picture the wire that goes from green to either orange/red ( not sure on color) looks a little burned. And in the fourth picture you can see the orange cable leading into the relay looks a little crisp, i do not remember at this time if its at the connected or just leading somewhere.
Attached Thumbnails No fuel in lines or pressure-20170310_174115.jpg   No fuel in lines or pressure-20170310_174219.jpg   No fuel in lines or pressure-20170310_174601.jpg   No fuel in lines or pressure-20170310_174609.jpg  
Old 03-13-2017, 08:52 AM
  #60  
CF Veteran
Thread Starter
 
Batman33165's Avatar
 
Join Date: Apr 2013
Location: Rowlett, Texas
Posts: 1,153
Received 7 Likes on 5 Posts
Year: 1988
Model: Cherokee
Engine: 4.0 Inline 6
Default

I also purchased the fuel pump assy. from napa with the replacement lock ring and o-ring. So i just need to dedicate some time there



All times are GMT -5. The time now is 12:45 AM.