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bad dana 35c!......bad!bad!

Old Nov 11, 2009 | 03:25 PM
  #1  
svetlomir's Avatar
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Year: 1991
Model: Cherokee
Engine: I6 4.0-HighOutput
Default bad dana 35c!......bad!bad!

Hey there guys.
I have a 1991 cherokee 4.0l with what looks like a dana 35c on the back that make a really bad noise....grinding noise.I just do not know what the problem can be.Sounds like a bearing.I did a check everything looks good.The bearings they look fine.I changed the oil with royal purple gear oil and still nothing.BTW there was no metal shavings in the old one.
When i put my foot on the gas the sound increase and when i let go ...it is gone.I read somewhere that it may be a worn ring and pinion.What i know is that i am going crazy over it and ready to grab the Sledge Hammer .
So if anyone have an idea what the problem can be feel free to write.
Thank you!
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Old Nov 11, 2009 | 03:28 PM
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its it possible you have a bad u-joint? If you checked all the gears and bearings thats the only thing I can think of
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Old Nov 11, 2009 | 03:44 PM
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Year: 87
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you sed you checked the gears, how?
if you did not poll the axil apart then it might be the pinyen is loos. that would mack a one bad nose
poll your drive line off the yock and check the nut, see if its tight " i think its like 75-90ftp "

or do what i did and RnR that axil with a disck brack 8.8 out of a 90ish ford exploer most have limeted slip stock and is stonng as a dana44
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Old Nov 11, 2009 | 03:50 PM
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ZachsXJ thanks for the reply. I did check them and they look fine....no play on them.
Or maybe i should just replace them just to make sure the grinding noise it is not from "dry" cups on the u-joint.Worth the shot i think...
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Old Nov 11, 2009 | 03:53 PM
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mine did this for a while.... then shattered all the spider gears....thats actually how i came across CF.com... wouldnt recommend driving it like that... it made me get a new rear end
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Old Nov 11, 2009 | 03:53 PM
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you might as well. Lifetime warranty "Super strength" u-joints are only $18 a pop at autozone. You can also borrow for free a kit to remove them from Advanced(you pay $153 up front and when you bring it back you get your money back)
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Old Nov 11, 2009 | 04:00 PM
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comanchetrip Once i get the drive shaft off to change the u-joint i will check on the nut and see if it is tight.If You think that may be a reason for a grinding sound i will check it out.
thanks.
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Old Nov 11, 2009 | 04:10 PM
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85on32+4

hope it would not break...i would like to fix it than change it.
If i change it it would be the 3th axle since i got the jeep 4 years ago.
Sooo you see where i coming from...will be cheaper to fix than change.
Harder but cheaper.
And since i use it mainly in the summer it wont see much driving any time soon.
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Old Nov 11, 2009 | 04:15 PM
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If the axel kills itself(is a turdy five so there's a good chance of it) just buy and swap in a Chrysler 8.25 with matching gears.
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Old Nov 11, 2009 | 04:16 PM
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Originally Posted by ZachsXJ
If the axel kills itself(is a turdy five so there's a good chance of it) just buy and swap in a Chrysler 8.25 with matching gears.
exactly... or a F9
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Old Nov 11, 2009 | 04:35 PM
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Originally Posted by 85on32+4
exactly... or a F9
Eh, unless i'm mistaken an F9 requires custom fab work to be done. Until my XJ is modded into a serious wheeling rig I'm gonna stick with bolt in axels.
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Old Nov 12, 2009 | 01:45 AM
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Originally Posted by ZachsXJ
Eh, unless i'm mistaken an F9 requires custom fab work to be done. Until my XJ is modded into a serious wheeling rig I'm gonna stick with bolt in axels.
yea a lil...but well worth the time for a daily abused rig i imagine
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Old Mar 13, 2019 | 09:24 PM
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Year: 99
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Hehe this looks all to familiar, luckily you you found out before it blew up. I didn't have as much luck on bearing life when I found issues in the pan.

e12s are a pita if they have never cone out before, I don't know what your all doing to get them underneath lol. I also recommend replacing them as is made install easier.

sounds like your leaning to replace the engine, if your going to do just the crank use pull it eitherway. I don't know where you wheel, but I couldn't imagine tow cost vs putting in a reliable block.

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