XJ disc conversion options
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
FYI...
About 6 or 7 months ago:
I converted my 89 XJ Dana 44 to the Tera-Flex rear disc brake conversion.
After the install, I really didn't feel a difference in stopping ability.
The last month or two my brakes have squeeled and the brake pedal pulsed and felt soft.
I got furloughed with the gov't shutdown (Vote out all the democrats) so I've been doing maintenance on the XJ.
I changed the front brakes and the front rotors were really scored bad.
I went to do the back brakes and they looked like they were installed yesterday. No visible wear.
I bled the brakes but no change in stopping or feel.
I then took off the o-ring from the piston in the proprtion valve and bled the brakes again.
Holy stopping power Bat Man! Significant change for the better. I would guess my stopping distance is now half of what it was.
I'll have to get around to doing the brake booster upgrade and really experience some stopping power.
Cheers,
Jason
About 6 or 7 months ago:
I converted my 89 XJ Dana 44 to the Tera-Flex rear disc brake conversion.
After the install, I really didn't feel a difference in stopping ability.
The last month or two my brakes have squeeled and the brake pedal pulsed and felt soft.
I got furloughed with the gov't shutdown (Vote out all the democrats) so I've been doing maintenance on the XJ.
I changed the front brakes and the front rotors were really scored bad.
I went to do the back brakes and they looked like they were installed yesterday. No visible wear.
I bled the brakes but no change in stopping or feel.
I then took off the o-ring from the piston in the proprtion valve and bled the brakes again.
Holy stopping power Bat Man! Significant change for the better. I would guess my stopping distance is now half of what it was.
I'll have to get around to doing the brake booster upgrade and really experience some stopping power.
Cheers,
Jason
Installing the "guts" of a 94 to 98 ZJ prop valve into your 89's prop valve will really help on a disc conversion also.
Seasoned Member
Joined: Sep 2009
Posts: 299
Likes: 12
From: Whittier, Ca
Year: 1989
Model: Cherokee
Engine: 4.0L
Installing the "guts" of a 94 to 98 ZJ prop valve into your 89's prop valve will really help on a disc conversion also.[/QUOTE]
Thanks Cruiser. Are the internal parts for the prop valve sold anywhere, or do I have to find the whole unit at the junk yard?
Thanks Cruiser. Are the internal parts for the prop valve sold anywhere, or do I have to find the whole unit at the junk yard?
Seasoned Member
Joined: Sep 2009
Posts: 299
Likes: 12
From: Whittier, Ca
Year: 1989
Model: Cherokee
Engine: 4.0L
Is the piston different or is the spring tension different?
I've been hoping I could just order the guts somewhere but can't find it. I think the whole manifold has to be purchased.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Junior Member

Joined: Sep 2010
Posts: 79
Likes: 0
From: Ottawa, On Canada
Year: 1994
Model: Cherokee
Engine: AMC 242 I6 4.0 H.O
Can't you just use the proportioning valve from a ZJ? Why just the guts? Aren't they the same with the exception that the guts from the ZJ allow more fluid?
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
But why? One plug removed from the prop valve and swap the guts. Your choice.
Junior Member

Joined: Sep 2010
Posts: 79
Likes: 0
From: Ottawa, On Canada
Year: 1994
Model: Cherokee
Engine: AMC 242 I6 4.0 H.O
Wow....didn't realize I'd get so much attitude for a simple question. Thanks for the info but not the tone it was delivered in.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Junior Member

Joined: Sep 2010
Posts: 79
Likes: 0
From: Ottawa, On Canada
Year: 1994
Model: Cherokee
Engine: AMC 242 I6 4.0 H.O
You think I would have asked if I knew these facts? Not everyone is born with a lifetime of knowledge as you seem to have been. And really dude? Big boy pants? That's pretty childish if you ask me. And as for this this little squabble, I'm done.
Junior Member

Joined: Sep 2010
Posts: 79
Likes: 0
From: Ottawa, On Canada
Year: 1994
Model: Cherokee
Engine: AMC 242 I6 4.0 H.O
Your right. If no attitude was intended, then I apologize. It was the way your answer was delivered that led me to believe there was. Either way, I do appreciate the facts. Saves me a lot of headache for when I do my conversation.
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