Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

all muffler and exhaust questions go here!!!!!!

Old May 15, 2018 | 02:42 PM
  #4876  
IH8MUD's Avatar
Newbie
 
Joined: May 2018
Posts: 1
Likes: 0
From: Phoenix Arizona
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
Default Downpipe

Originally Posted by UsmclovesXJ
Hey so I'm pretty well knowing when it comes to exhaust questions. So instead of making a new thread for your question post it here and I or someother people will answer it for you...or pm me if u need a question answered right now like an emergency. Other then that I'm mostly on everyday. So post up some questions. From what to look for in a new muffler. Or to troubleshooting questions. Thanks all lets see those posts
the downpipe/S pipe between the header and cat. Where can I find one that is manderal bent? I see them all over with the ugly ripples in them.
Reply
Old May 20, 2018 | 04:05 PM
  #4877  
Barrera13's Avatar
Newbie
 
Joined: May 2018
Posts: 11
Likes: 0
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0 L Inline 6
Smile Exhaust Manifold

Just like every other XJ exhaust manifold, mine is cracked.
So I am looking for the best replacement exhaust manifold, for my 98 Jeep Cherokee.
I've been looking around but i just can't seem to find the right one.
Anyone know of a good replacement manifold?
Reply
Old May 21, 2018 | 09:27 PM
  #4878  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by Barrera13
Just like every other XJ exhaust manifold, mine is cracked.
So I am looking for the best replacement exhaust manifold, for my 98 Jeep Cherokee.
I've been looking around but i just can't seem to find the right one.
Anyone know of a good replacement manifold?
"Best" as in.....?
Reply
Old May 31, 2018 | 10:51 PM
  #4879  
Hunter Holton's Avatar
Newbie
 
Joined: May 2018
Posts: 3
Likes: 0
Model: Cherokee (XJ)
Default Exhuast

Originally Posted by UsmclovesXJ
Hey so I'm pretty well knowing when it comes to exhaust questions. So instead of making a new thread for your question post it here and I or someother people will answer it for you...or pm me if u need a question answered right now like an emergency. Other then that I'm mostly on everyday. So post up some questions. From what to look for in a new muffler. Or to troubleshooting questions. Thanks all lets see those posts
I have a 2000 jeep Cherokee sport 4x4 and was worndering if I could put a metal mulisha exhuast tip on it with gibson exhaust
Reply
Old Jun 1, 2018 | 10:04 PM
  #4880  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by Hunter Holton
I have a 2000 jeep Cherokee sport 4x4 and was worndering if I could put a metal mulisha exhuast tip on it with gibson exhaust
Gibson makes a cat-back exhaust system for the Jeep Cherokee - so yes.

Exhaust tips are pretty much "universal" and if they don't fit, it doesn't take much to modify the tailpipe to get it to fit - so yes.
Reply
Old Jun 1, 2018 | 10:34 PM
  #4881  
Hunter Holton's Avatar
Newbie
 
Joined: May 2018
Posts: 3
Likes: 0
Model: Cherokee (XJ)
Default Exhuast

[QUOTE=Basslicks;3493830]Gibson makes a cat-back exhaust system for the Jeep Cherokee - so yes.

Exhaust tips are pretty much "universal" and if they don't fit, it doesn't take much to modify the tailpipe to get it to fit - so yes
Thank You
Reply
Old Jun 2, 2018 | 03:14 AM
  #4882  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by Hunter Holton
Thank You
Reply
Old Jun 4, 2018 | 12:38 PM
  #4883  
VoluntaryXJ's Avatar
Junior Member
 
Joined: Nov 2017
Posts: 34
Likes: 0
From: Midwest
Year: 1998
Model: Cherokee(XJ)
Engine: 4.0 I6
Default

I just replaced my head, new gaskets all around. Everything went together pretty smoothly but I seem to have a small exhaust leak from the back side of the engine on the manifold side. I'm guessing I didn't get the bolts back there tight enough. I torqued what I could to factory specs but there is no way I'm getting my torque wrench on some of those bolts.

How tight is too tight? The gasket is pretty sturdy, but I don't want to mess it up.

98 xj, 4.0 i6, new clearwater head.
Reply
Old Jun 4, 2018 | 07:30 PM
  #4884  
SatiricalHen's Avatar
CF Veteran
 
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
Default

Originally Posted by VoluntaryXJ
I just replaced my head, new gaskets all around. Everything went together pretty smoothly but I seem to have a small exhaust leak from the back side of the engine on the manifold side. I'm guessing I didn't get the bolts back there tight enough. I torqued what I could to factory specs but there is no way I'm getting my torque wrench on some of those bolts.

How tight is too tight? The gasket is pretty sturdy, but I don't want to mess it up.

98 xj, 4.0 i6, new clearwater head.
I used a 9/16 gear wrench ratcheting wrench and pulled as hard as I could. Didn't pull the threads out or break anything. Actually just pulled my exhaust manifold back off because it wasn't sealing properly. Poorly designed aftermarket item. Not installation error.
Reply
Old Jun 4, 2018 | 10:07 PM
  #4885  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

There's actually a torque step-up and tightening sequence...



http://www.lunghd.com/Tech_Articles/...rque_Specs.htm
Reply
Old Jun 5, 2018 | 08:25 PM
  #4886  
guzzinerd's Avatar
Newbie
 
Joined: May 2018
Posts: 5
Likes: 1
Model: Cherokee (XJ)
Default

I have a 2000 xj with 160k miles that i purchased new and have never changed any components of the exhaust system. I don't see any rust or cracks and is still pretty quiet but think maybe it's time to test the exhaust pressure.

My question is, if the meter test results in significant back pressure which cat do i need to change out, the two pre-cats or the main one under the body.. or both?

Thanks.
Alex

p.s. i'm in florida, no emission testing but want to keep it stock and the check engine light off.

Last edited by guzzinerd; Jun 5, 2018 at 08:32 PM.
Reply
Old Jun 6, 2018 | 11:14 PM
  #4887  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

I honestly have no idea how you'd isolate which of the 3 cats that would be causing an issue without pulling off each one and testing them individually since they all dump into one pipe. That being said, if you're going to that much trouble, you might as well just replace them anyway.

If you've put 160k miles on the Jeep without replacing any of the components, it wouldn't hurt to just go ahead and replace them... especially if you've noticed any drop in gas mileage.
Reply
Old Jun 19, 2018 | 10:24 PM
  #4888  
BlackJeepOfTheFamily's Avatar
Newbie
 
Joined: Jun 2018
Posts: 2
Likes: 0
Model: Cherokee (XJ)
Default Catalytic converter?

Someone has probably already asked. My cat has that rattling noise inside. Can I just cut it open and pull the insides out and weld it back up with no problems? If so how loud does this make my jeep? I have a stock 96.
Reply
Old Jun 20, 2018 | 06:19 AM
  #4889  
SatiricalHen's Avatar
CF Veteran
 
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
Default

Originally Posted by BlackJeepOfTheFamily
Someone has probably already asked. My cat has that rattling noise inside. Can I just cut it open and pull the insides out and weld it back up with no problems? If so how loud does this make my jeep? I have a stock 96.
You can do that, but you won't pass emissions if your state has that, and I'm not sure what year they started putting an o2 sensor in/behind the cat, but you may get a check engine light also. I can't comment on the loud side of things. I did remove the cat from my Comanche, but it had a stock style muffler and I really didn't notice much difference especially when driving couldn't tell anything.
Reply
Old Jun 20, 2018 | 09:54 AM
  #4890  
BlackJeepOfTheFamily's Avatar
Newbie
 
Joined: Jun 2018
Posts: 2
Likes: 0
Model: Cherokee (XJ)
Default

Originally Posted by SatiricalHen
You can do that, but you won't pass emissions if your state has that, and I'm not sure what year they started putting an o2 sensor in/behind the cat, but you may get a check engine light also. I can't comment on the loud side of things. I did remove the cat from my Comanche, but it had a stock style muffler and I really didn't notice much difference especially when driving couldn't tell anything.
I'm not worried about emissions i just don't want the check engine light. Thanks for the help
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 04:36 AM.