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AAl too long??

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Old Nov 24, 2021 | 09:32 AM
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Default AAl too long??

So I bought a set of Rubicon Express 1410 add-a-leafs and I'm having a heck of a time installing them. It seems like the new leaf is too long? When I line the center pin holes up with the rest of the leaves it hits the front eye of the upper spring, any ideas? Should be simple enough but I'm stumped!
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Old Nov 24, 2021 | 10:16 AM
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Show us some pics of what you mean
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Old Nov 24, 2021 | 10:32 AM
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I'll post some up this evening after work thanks
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Old Nov 24, 2021 | 11:14 AM
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Only way I can see that happening is if you are trying to install on top of the leaf pack.

AAL is installed in the pack under the main leaf. You have to disassemble your pack and insert the new leaf and reassemble with a new center pin. You will want a couple C clamps to hold the pack during dis/assembly.

If I am off ignore me.
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Old Nov 24, 2021 | 11:21 AM
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No I am doing it exactly as you say, the front of the new spring hits the eye?
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Old Nov 24, 2021 | 01:02 PM
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A full length AAL will sit under the eye and that is a good thing. I guess we will need pics.
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Old Nov 24, 2021 | 01:13 PM
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OK I guess I will bolt it up and take pics this evening, stay tuned!
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Old Nov 24, 2021 | 05:41 PM
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Top spring looks like 3-piece with upper and lower pieces wrapping around middle piece at eye?

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Old Nov 24, 2021 | 05:43 PM
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Old Nov 24, 2021 | 05:47 PM
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OK, dthere is your problem. You don't have an OEM spring in there. So the solution is to use a cutoff wheel on a 4.5" angle grinder to trim the AAL
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Old Nov 25, 2021 | 09:14 AM
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Would that mess anything up as far as my suspension goes?
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Old Nov 25, 2021 | 09:28 AM
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No, just leave about a half to three quarters inch for the end to move towards the eye when compressing
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Old Nov 28, 2021 | 04:13 PM
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Custom cut leafs work far better than factory. Something about the cutting Process alineing molecules in the spring steel
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