Metal Tail Lamp Housings
#1
Metal Tail Lamp Housings
I got tired of paying $50 each time I broke a tail lamp. The aftermarket offerings from JCR and Mafia Motor Works did not thrill me and cost too much. So...........................
I made some templates from cardboard
And used my Poor Man's Plazma Cutter to cut the 14ga sheet
Then there was a lot of fitting, welding, bending, grinding.......
Then the right side......
How I made the bends
Fitting before final welding and holes for lamps
After final welding and grinding, drilling/cutting for Lamps
Ready for paint
Compared to OEM lamps
My original plan was to combine the signal and brake lamps with a trailer adapter. However the OEM trailer harness caused a feed back that stopped the brake lamps from working. I removed the OEM harness and the lamps worked as I designed them. Problem, now I couldn't light my Off Road Trailer. Redesign is to change the backup lamps to signal lamps. I'll mount backup lamps to my Tire Carrier later.
So, finally, after many hours of work, here they are.
The upper lamps are Brake/Park lamps, the lower lamps are Signal lamps, and there are side markers.
I invested $40 in lamps, grommets, and connectors,and $8 in paint.
The 14ga sheet was leftover from my Off Road Trailer.
If I break a lamp now it'll cost $3-$5 to replace.
I made some templates from cardboard
And used my Poor Man's Plazma Cutter to cut the 14ga sheet
Then there was a lot of fitting, welding, bending, grinding.......
Then the right side......
How I made the bends
Fitting before final welding and holes for lamps
After final welding and grinding, drilling/cutting for Lamps
Ready for paint
Compared to OEM lamps
My original plan was to combine the signal and brake lamps with a trailer adapter. However the OEM trailer harness caused a feed back that stopped the brake lamps from working. I removed the OEM harness and the lamps worked as I designed them. Problem, now I couldn't light my Off Road Trailer. Redesign is to change the backup lamps to signal lamps. I'll mount backup lamps to my Tire Carrier later.
So, finally, after many hours of work, here they are.
The upper lamps are Brake/Park lamps, the lower lamps are Signal lamps, and there are side markers.
I invested $40 in lamps, grommets, and connectors,and $8 in paint.
The 14ga sheet was leftover from my Off Road Trailer.
If I break a lamp now it'll cost $3-$5 to replace.
#6
#7
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Join Date: Oct 2011
Location: Warrenton MO
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Year: 2000
Model: Cherokee
Engine: 4.7L I6
as far as flat bed/trailer/semitruck lights go, ive found that the led's arent as bright. and dont have that smooth all over light look like the regular ones have.
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#8
Senior Member
Join Date: Aug 2011
Location: Pennsylvania
Posts: 690
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Year: 1988
Model: Cherokee
Engine: 4.0
Very nice Fab. Why do you Cherokee Forum Fab guys keep making me put more on my to do list!!! Lol. Looks great and functional.
#9
Senior Member
Join Date: Oct 2011
Location: near Chattanooga, TN
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Year: 1995
Model: Cherokee
Engine: 4.0L HO
H ha, why read the actual words when the book has so many nice pictures!
Nice work, those look good!
Similar LEDs are $10-25 a piece. Turns a $40 project into a $100+ one.
Nice work, those look good!
Similar LEDs are $10-25 a piece. Turns a $40 project into a $100+ one.