Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Metal Tail Lamp Housings

Thread Tools
 
Search this Thread
 
Old 01-28-2012, 06:35 PM
  #1  
Senior Member
Thread Starter
 
lynskynbnd's Avatar
 
Join Date: May 2011
Posts: 734
Likes: 0
Received 0 Likes on 0 Posts
Lightbulb Metal Tail Lamp Housings

I got tired of paying $50 each time I broke a tail lamp. The aftermarket offerings from JCR and Mafia Motor Works did not thrill me and cost too much. So...........................








I made some templates from cardboard










And used my Poor Man's Plazma Cutter to cut the 14ga sheet












Then there was a lot of fitting, welding, bending, grinding.......


















Then the right side......

















How I made the bends
















Fitting before final welding and holes for lamps
















After final welding and grinding, drilling/cutting for Lamps














Ready for paint















Compared to OEM lamps











My original plan was to combine the signal and brake lamps with a trailer adapter. However the OEM trailer harness caused a feed back that stopped the brake lamps from working. I removed the OEM harness and the lamps worked as I designed them. Problem, now I couldn't light my Off Road Trailer. Redesign is to change the backup lamps to signal lamps. I'll mount backup lamps to my Tire Carrier later.














So, finally, after many hours of work, here they are.
The upper lamps are Brake/Park lamps, the lower lamps are Signal lamps, and there are side markers.





















I invested $40 in lamps, grommets, and connectors,and $8 in paint.
The 14ga sheet was leftover from my Off Road Trailer.

If I break a lamp now it'll cost $3-$5 to replace.



Old 01-28-2012, 06:46 PM
  #2  
CF Veteran
 
ol'DixieJeep's Avatar
 
Join Date: Oct 2011
Location: Warrenton MO
Posts: 1,467
Likes: 0
Received 1 Like on 1 Post
Year: 2000
Model: Cherokee
Engine: 4.7L I6
Default

im doing the same but making it a part of some side armor. good work and looks awesome!
Old 01-28-2012, 06:49 PM
  #3  
Seasoned Member
 
1988cherokee's Avatar
 
Join Date: Jun 2009
Location: Lancaster PA
Posts: 298
Likes: 0
Received 2 Likes on 2 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

They look great and thats some good fabrication
Old 01-28-2012, 07:13 PM
  #4  
Junior Member
 
1998-RED-XJ's Avatar
 
Join Date: Jul 2011
Location: Southeast Michigan
Posts: 36
Likes: 0
Received 0 Likes on 0 Posts
Year: 1998
Model: Cherokee
Engine: 4.0
Default

Those are awesome! Fantastic fabrication skills!
Old 01-28-2012, 07:36 PM
  #5  
CF Veteran
 
PingPong's Avatar
 
Join Date: Jan 2009
Posts: 2,740
Likes: 0
Received 0 Likes on 0 Posts
Year: 87
Model: Cherokee
Engine: 4.0
Default

What thickness metal did you use?



Also why didnt you do LED's.. would have made what you did pimp.


Still good fab work.
Old 01-28-2012, 07:44 PM
  #6  
Senior Member
Thread Starter
 
lynskynbnd's Avatar
 
Join Date: May 2011
Posts: 734
Likes: 0
Received 0 Likes on 0 Posts
Thumbs up

Originally Posted by PingPong
What thickness metal did you use?



Also why didnt you do LED's.. would have made what you did pimp.


Still good fab work.
14ga. I stated that twice in the post..

I ain't no pimp or tunner!! no LED's for me

Old 01-28-2012, 08:19 PM
  #7  
CF Veteran
 
ol'DixieJeep's Avatar
 
Join Date: Oct 2011
Location: Warrenton MO
Posts: 1,467
Likes: 0
Received 1 Like on 1 Post
Year: 2000
Model: Cherokee
Engine: 4.7L I6
Default

as far as flat bed/trailer/semitruck lights go, ive found that the led's arent as bright. and dont have that smooth all over light look like the regular ones have.
Old 01-28-2012, 08:27 PM
  #8  
Senior Member
 
CPLSeraphim's Avatar
 
Join Date: Aug 2011
Location: Pennsylvania
Posts: 690
Likes: 0
Received 0 Likes on 0 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Very nice Fab. Why do you Cherokee Forum Fab guys keep making me put more on my to do list!!! Lol. Looks great and functional.
Old 01-28-2012, 08:29 PM
  #9  
Senior Member
 
b. lee's Avatar
 
Join Date: Oct 2011
Location: near Chattanooga, TN
Posts: 845
Likes: 0
Received 2 Likes on 2 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO
Default

H ha, why read the actual words when the book has so many nice pictures!

Nice work, those look good!

Similar LEDs are $10-25 a piece. Turns a $40 project into a $100+ one.
Old 01-28-2012, 09:49 PM
  #10  
CF Veteran
 
N20jeep's Avatar
 
Join Date: Mar 2010
Location: Jacksonville, FL
Posts: 6,685
Likes: 0
Received 5 Likes on 5 Posts
Year: 92
Model: Cherokee
Engine: 4.0
Default

those look badass.

great work. ive got 2 busted tails from wheeling, so this is definitely making its way up on my to-do list
Old 01-28-2012, 10:12 PM
  #11  
Junior Member
 
unvmyxj's Avatar
 
Join Date: Dec 2011
Posts: 46
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Would you consider making and selling a set privately? If so pm me I'm super interested.
Old 01-29-2012, 06:50 AM
  #12  
Senior Member
 
XJUSMC's Avatar
 
Join Date: Dec 2010
Location: Wekiva, FL
Posts: 888
Likes: 0
Received 2 Likes on 2 Posts
Year: 99 sport
Model: Cherokee
Engine: 4.0 i6
Default

Originally Posted by unvmyxj
Would you consider making and selling a set privately? If so pm me I'm super interested.
x2 I want some bad those look amazing. Thank you for allowing me to see them. You sir are a stud.
Old 01-29-2012, 07:45 AM
  #13  
Senior Member
 
papaj's Avatar
 
Join Date: Oct 2011
Location: Westfield MA
Posts: 674
Likes: 0
Received 0 Likes on 0 Posts
Year: 1992
Model: Cherokee
Engine: 4.0L
Default

Nice fab skills they look good much better then buying new ones everytime u crack em up
Old 01-29-2012, 07:48 AM
  #14  
CF Veteran
 
MallCrawlXJ's Avatar
 
Join Date: Jan 2011
Location: Littleton, CO
Posts: 2,765
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 2001 4.0L
Default

Im impressed!....I dig the tail lights!
Old 01-29-2012, 11:15 AM
  #15  
Member
 
Wesley762's Avatar
 
Join Date: Dec 2010
Location: Boise, Idaho
Posts: 134
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Default

Man those are super clean and look really good.


Quick Reply: Metal Tail Lamp Housings



All times are GMT -5. The time now is 01:17 PM.