Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Off Road Trailer

Thread Tools
 
Search this Thread
 
Old 07-24-2011, 10:03 AM
  #1  
Senior Member
Thread Starter
 
lynskynbnd's Avatar
 
Join Date: May 2011
Posts: 734
Likes: 0
Received 0 Likes on 0 Posts
Default Off Road Trailer

I got a free Coleman popup camper, and stripped it down to use the frame for this project. For paint I used Rustolium rusty metal primer and Rustolium stops rust paint.



The inside smelled as bad as the outside looks.



Ever wonder how those cranks worked to open a popup?



Got it stripped down to the base frame, but it was still too wide.



So I cut 4" out of the center...



...and welded it back together.



Then I added bracing with the left over frame parts, and added a 2" front reciever.



Mock-Up of a larger axle tube and heavier spindles. The final set-up was spring over.



More axle and ride hight mock-up



$340 in steel. 14ga sheet, 2" angle, and 2" C channel



Welding the deck to a pre painted frame.



Some of the tools I used to try to keep it square.




I used the 2" angle to reinforce the corners.



Final measurements corner to corner were only 1/8" different.



Pintle hook and leunett ring on the front. Spring under setup.
Wiring, lights, and final paint left to do.



The only thing left to do in this pic is fab the tire mount.



It handled Tight Trails, Mud, and Rocks well.
I can't tell its behind me when on the road.
Over All I'm Very Pleased With My Trailer.
I have about $500 invested and WAY too many hours.





Old 07-24-2011, 10:18 AM
  #2  
Senior Member
 
Killabrew's Avatar
 
Join Date: Mar 2011
Location: Louisville, KY
Posts: 503
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

very cool, nice job!!!
Old 07-24-2011, 10:49 AM
  #3  
Member
 
SurvivalHorror's Avatar
 
Join Date: May 2011
Location: Central Valley, CA.
Posts: 122
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Engine: 4.0 I6
Default

Nicely done, looks plenty rugged and I'm sure it will prove quite useful.
Old 07-24-2011, 10:57 AM
  #4  
Seasoned Member
 
DaddyGreenGenes's Avatar
 
Join Date: Mar 2011
Location: Richmond
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Year: 98
Model: Cherokee
Engine: 4.0
Default

That trailer is SWEET! The only thing it needs now is a roof-top tent. I'd like a trailer that is just large enough to stick an ATV in, but have the tent on top. Nice fab work! Looks really clean.
Old 07-24-2011, 12:09 PM
  #5  
Seasoned Member
 
ProudXjOwner's Avatar
 
Join Date: Sep 2010
Location: Akron, OH
Posts: 440
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4.0 HO
Default

Looks good, always did like the trailers built for off road!
Old 07-24-2011, 06:49 PM
  #6  
Newbie
 
Crazycharlie's Avatar
 
Join Date: Jul 2011
Location: broken arrow,ok
Posts: 6
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Engine: 4.0 inline6
Default

Looks good just a tip it would look better if you cut in slots on the corners and put in cherokee tail light . but thats just me.. it looks good man
Old 07-24-2011, 06:55 PM
  #7  
CF Veteran
 
JeepingDan's Avatar
 
Join Date: Apr 2009
Location: CT.
Posts: 18,785
Received 12 Likes on 12 Posts
Year: 88
Engine: 4.0 HO
Default

I like how you did away with the ball. That would have got bent up for sure.

All in all I like it!
Old 07-24-2011, 07:11 PM
  #8  
Senior Member
Thread Starter
 
lynskynbnd's Avatar
 
Join Date: May 2011
Posts: 734
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by JeepingDan
I like how you did away with the ball. That would have got bent up for sure.

All in all I like it!
Yes, a ball wouldn't be able to do this with out popping off. And it is surprisingly quiet on the road.
Old 07-25-2011, 11:54 AM
  #9  
Senior Member
 
blankdeluxe's Avatar
 
Join Date: Oct 2010
Location: Pagosa Springs, Colorado
Posts: 562
Likes: 0
Received 0 Likes on 0 Posts
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
Default

Nice work. Thats a legit offroad trailer.
Old 07-25-2011, 06:40 PM
  #10  
Senior Member
Thread Starter
 
lynskynbnd's Avatar
 
Join Date: May 2011
Posts: 734
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by DaddyGreenGenes
That trailer is SWEET! The only thing it needs now is a roof-top tent. I'd like a trailer that is just large enough to stick an ATV in, but have the tent on top. Nice fab work! Looks really clean.
Roof Top tents ARE cool. I prefer my Hennesy Hamock tent though!

Old 07-25-2011, 08:27 PM
  #11  
Short Bus Motorsports
 
xjjeepthing's Avatar
 
Join Date: Mar 2008
Location: Plymouth Indiana
Posts: 1,111
Likes: 0
Received 5 Likes on 1 Post
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Very kool. Would love to do a trailer
Old 07-25-2011, 08:38 PM
  #12  
CF Veteran
 
XJ-92's Avatar
 
Join Date: Feb 2011
Location: Dubuque IA,Libertyville IL
Posts: 2,450
Likes: 0
Received 2 Likes on 2 Posts
Year: 1992
Model: Cherokee
Engine: 4.0 HO
Default

ive been thinking about doing the same since i have a stripped pop up camper frame sitting in my driveway
Old 07-25-2011, 08:38 PM
  #13  
CF Veteran
 
XxXJ99xX's Avatar
 
Join Date: Jul 2010
Location: WNY
Posts: 1,971
Likes: 0
Received 4 Likes on 4 Posts
Year: 1999
Model: Cherokee
Engine: 4.0 High Output
Default

Good looking trailer man. The only improvement I would do is throw the same rear axle you have in you're jeep under the trailer. You'd have spare parts and not have to worry about it taking up any more space.
Old 07-25-2011, 08:51 PM
  #14  
Senior Member
Thread Starter
 
lynskynbnd's Avatar
 
Join Date: May 2011
Posts: 734
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by XxXJ99xX
Good looking trailer man. The only improvement I would do is throw the same rear axle you have in you're jeep under the trailer. You'd have spare parts and not have to worry about it taking up any more space.
HaHa, great idea.
Only problem is I already have my Spare axle under the Jeep. I bent the old housing.
Old 07-27-2011, 12:34 AM
  #15  
CF Veteran
 
XxXJ99xX's Avatar
 
Join Date: Jul 2010
Location: WNY
Posts: 1,971
Likes: 0
Received 4 Likes on 4 Posts
Year: 1999
Model: Cherokee
Engine: 4.0 High Output
Default

Originally Posted by lynskynbnd
HaHa, great idea.
Only problem is I already have my Spare axle under the Jeep. I bent the old housing.
Ah well then dont worry to much about it haha. Just throwing some ideas out there is all, Does look good hooked up to the jeep though, thats for sure.


Quick Reply: Off Road Trailer



All times are GMT -5. The time now is 06:51 PM.