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Project Great White - 1997 XJ

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Old Jan 16, 2009 | 05:06 PM
  #46  
dephep's Avatar
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From: Warsaw IN.
Year: 1993
Model: Cherokee
Engine: 6
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I cant wait to see those tube fenders being fabed up, how soon do ya think?
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Old Jan 18, 2009 | 09:31 PM
  #47  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Originally Posted by 99xjlove
Nice, That is looking good. I want to go the D44 rout when I go to 36's but for now i'm stuck with the d30. Are you going to rotate the inner c's for better caster?
My buddy Brad is in charge of doing that. I'm not exactly sure what he has in mind. He has an alignment rack at the shop so I'm sure we'll be dropping the front axle in and then putting it on the rack to see where our angles are... I'll keep you posted as to what we do for the front end aligment items when we get there.
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Old Jan 18, 2009 | 09:32 PM
  #48  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Originally Posted by dephep
I cant wait to see those tube fenders being fabed up, how soon do ya think?
Hopefully by springtime I'll start the tube fender build. I'll fully document the process with a write up and pics.
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Old Jan 18, 2009 | 09:36 PM
  #49  
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Year: 1997
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I started the rock sliders install today. I was able to get them mocked up, mounted and the holes drilled in the uni-body and pinch seam. I then pulled them off and primed them. Let them dry and painted them with two coats of Rustoleum semi-flat. This way if I scratch them up on the trail and they start looking too much like crap, I can just hit them with the rattle can again and they'll look as good as new.












Last edited by MichaelMaxim; Jan 18, 2009 at 09:38 PM.
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Old Jan 18, 2009 | 09:38 PM
  #50  
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Year: 1997
Model: Cherokee
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I like how these mount to the pinch seam and to the uni-body. I'll be welding the front mounts to the Rusty's long arm brackets for more strength too.

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Old Jan 18, 2009 | 09:53 PM
  #51  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Here's a pic of my driveline angle after my 8" Rusty's lift... someone had asked me to post a pic, I don't recall who it was... but here you go.

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Old Jan 19, 2009 | 09:52 AM
  #52  
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From: Mountains
Year: 1999
Model: Cherokee
Engine: 4.0
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Lovin this build man. I want to go a similar direction with my XJ while it's still a DD.
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Old Jan 22, 2009 | 03:11 PM
  #53  
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Year: 1997
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Well I picked up my new toy today. A Miller 180 with Autoset MIG welder, 60 cu ft bottle of argon/CO2 mix, a cart and a new Miller auto-dimming Pro-Hobby welding helmet.

I also ordered my JD2 Model 3 tube bender yesterday online which will be shipping out on Monday. So now the tube fender process and fab should start as soon as I get the new goodies at the house!

Also got a 5lb spool of .030 solid wire for this project too. The welder came with flux but you don't want to use that on mild steel when you're using shielding gas.






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Old Jan 22, 2009 | 07:23 PM
  #54  
XJ?2010's Avatar
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Year: 1987
Model: Comanche
Engine: I6 4.0L
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Those are some crazy tools man cant wait to se what you make with em

btw the sliders look great
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Old Jan 23, 2009 | 12:37 AM
  #55  
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Year: 2001
Model: Cherokee
Engine: 4.0
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Originally Posted by MichaelMaxim
Here's a pic of my driveline angle after my 8" Rusty's lift... someone had asked me to post a pic, I don't recall who it was... but here you go.

i was actually curious about your front driveshaft not the rear
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Old Jan 26, 2009 | 11:33 AM
  #56  
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Year: 1997
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I took a pic of the front drive line angle last night. I'll post them tonight or tomorrow for you. Sorry. I wasn't sure which side you wanted to see.
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Old Jan 27, 2009 | 02:14 PM
  #57  
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Year: 1997
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My front bumper fab work is done... Here are the pics... I love the design and lines of this thing. Thanks to Drake at TDOffroad.com for hooking me up with some mad fab skills. I'm just learning the basics of fab work now... he's amazing.





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Old Jan 27, 2009 | 02:52 PM
  #58  
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From: Central Va.
Year: 1987
Model: Cherokee
Engine: 4.0
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very sick man, where in Va you from
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Old Jan 27, 2009 | 03:25 PM
  #59  
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Just south of DC near Springfield/Woodbridge area.
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Old Jan 30, 2009 | 07:48 PM
  #60  
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I placed an order 49 ft of 1.5" .120 DOM tubing today for my tube fender build... Just got the tracking number so it should be here the sometime next time. The bender will be here on Monday or Tues so I'll get started with two pieces and learning the basics making some templates like a 90, 30, 120 degree bends and a few others as references.
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