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Project Great White - 1997 XJ

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Old Mar 17, 2009 | 08:46 PM
  #196  
xjjeepthing's Avatar
Short Bus Motorsports
 
Joined: Mar 2008
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From: Plymouth Indiana
Year: 2001
Model: Cherokee
Engine: 4.0
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Hes building tube fenders. I can't wait.
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Old Mar 20, 2009 | 10:26 AM
  #197  
MichaelMaxim's Avatar
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Year: 1997
Model: Cherokee
Engine: 4.0
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She's getting closer. Hopefully tonight we'll be able to have the front fully assembled, welded up and ready for paint!

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Old Mar 20, 2009 | 06:13 PM
  #198  
xjjeepthing's Avatar
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Joined: Mar 2008
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From: Plymouth Indiana
Year: 2001
Model: Cherokee
Engine: 4.0
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Dam that is bad ***
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Old Mar 23, 2009 | 08:49 AM
  #199  
Desertfox1023's Avatar
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Joined: Apr 2008
Posts: 2,340
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Lookin good man. Did you fab the truss and mounts for the front 44 or did you buy them? They look great, keep it up.
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Old Mar 23, 2009 | 01:17 PM
  #200  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Well i bought the front coil buckets from Rusty's but had to mod them to get them to work. The front truss is a TNT truss that I had to cut the driver's side UCA mount off of because it was welded with an incorrect angle. So I still had to do SOME fab work to get it to go in but not as much as building it from scratch.
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Old Mar 30, 2009 | 09:54 AM
  #201  
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Year: 1997
Model: Cherokee
Engine: 4.0
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I was able to get the front truss fully welded up. Brad made a bad *** custom trac bar bracket for it. I welded that beeeatch in place and put a coat of primer on it this past weekend. We're getting close now. I'm going to prime it again tonight and start the black paint! I should have this front axle installed by the weekend and taking the Jeep out for a break-in run this weekend or next. Wish me luck! To be honest... I'm sick of working on it now that boating season is here.


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Old Apr 1, 2009 | 08:25 AM
  #202  
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Year: 1997
Model: Cherokee
Engine: 4.0
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I was able to make some more progress last night on the Jeep. I'm supposed to go wheelin this weekend so I'm in a hurry to get this damn thing moving under it's own power again...

I got the new HD tierod installed, the front axle is painted, centered and under the Jeep finally. I installed my 5150 shocks in the front last night too. I also was able to get the drag link connected. No pics yet as I left my camera at home today.

Tonight I should be able to get the trac bar installed. We had to make a custom bracket that raised the mounting point about 4 inches higher than the Rusty's coil buckets allowed for as I wanted my drag link and trac bar as parallel as possible on the same angles to reduce bump steer/death wobble.

I'll should be able to get to the front calipers tonight and get the brakes bled too. Then all I have to do is install the dif cover gasket, tighten it down to spec, fill the front diff with fluid and finish running the front locker cable into the cab. The hole is already drilled for it, all I need to do is route it.

Then finally before I take it wheeling, I have to redo the front mounts for the AJ's offroad sliders. He said he made them for the Rusty's kit but he didn't. I have to cut the front mounts off and make a new mount with a hole in it so that the Rusty's thru-framerail bolt will go through to attach it. Time to do some more welding!

Pics will be posted in the next few days of the Jeep outside of the garage (Hopefully).

woo hoo.
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Old Apr 1, 2009 | 08:35 AM
  #203  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Originally Posted by 99xjlove
Nice, That is looking good. I want to go the D44 rout when I go to 36's but for now i'm stuck with the d30. Are you going to rotate the inner c's for better caster?
Back to this question. I didn't rotate the inner C's as I had 5 degrees of positive caster as it sat with the pinion spinning freely and a slight angle through out the driveline. We'll be cycling the suspension tomorrow night and putting it on the alignment rack to see where we sit. At full droop, the front drive shaft does bind but I bought limiting straps, just in case we can't correct the pinion angle and eliminate the binding at full axle droop.
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Old Apr 1, 2009 | 06:31 PM
  #204  
Rhompin420XJ's Avatar
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Joined: Mar 2009
Posts: 4
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Year: 1990
Model: Cherokee
Engine: 4.0L
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do you still have those old wheels for sale?
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Old Apr 3, 2009 | 08:12 AM
  #205  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Originally Posted by Rhompin420XJ
do you still have those old wheels for sale?
Wheels were sold about a week after I took them off the Jeep. Sorry.
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Old Apr 3, 2009 | 08:12 AM
  #206  
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Year: 1997
Model: Cherokee
Engine: 4.0
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THE XJ IS DONE! I REPEAT, THE XJ IS DONE!!!

Pics will be coming soon.
Well I mean the axles are under it and it drives and can be wheeled now. Brad and I took it for a spin last night and it drives like a champ. Even with no steering stabilizer.

A few things on the to-do list before I really take it out and beat on it....

- Adjust caster and pinion angle using adjustable UCA's
- Adjust rear locker cable (not engaging)
- Purchase and install steering stablizer
- Fill front diff with Fluid (only had one bottle last night)
- Seal holes for locker cable coming into cab
- Flex the suspension and figure out the length for limit strap brackets
- Install my 4:1 case and 21 spline AW4 tranny (I have to go retrieve both of them now from friends... cough cough)
- Install my Allied Beadlocks
- Tube fenders (going to start them in the next week or two)
- Roll cage
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Old Apr 4, 2009 | 01:36 PM
  #207  
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Joined: Apr 2009
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Model: Cherokee
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Awesome rig!
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Old Apr 4, 2009 | 02:37 PM
  #208  
Drewdertuder's Avatar
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Joined: Sep 2008
Posts: 885
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From: Ga
Year: 1991
Model: Cherokee
Engine: 4.0 inline 6
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cant wait for picts im so excited BEST build on cf
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Old Apr 4, 2009 | 06:22 PM
  #209  
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From: socal
Year: 2000
Model: Cherokee
Engine: 4.0
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cant wait to see it driving soon
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Old Apr 6, 2009 | 08:42 AM
  #210  
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Year: 1997
Model: Cherokee
Engine: 4.0
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Pics and the rest of the write up are being posted now. Stay tuned!
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