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Full Bodied One Ton Xj Build

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Old Oct 26, 2014 | 07:32 PM
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Year: 2001
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Hey everyone, welcome to my attempt at keeping a full bodied xj and throwing tons under it. This post will be a little up to speed on my Cherokee so far. I'll keep it short as I wanna focus mostly on the actual one ton build. I'll also be learning as I go with this build and it can take some time so patience from everyone is appreciated.

Last edited by Rere1992; Feb 11, 2017 at 01:48 AM.
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Old Oct 26, 2014 | 07:44 PM
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Picked up this guy from a friends 78' f250. Lucky for me, it had the factory snow package. Complete with good brakes and 4:10s. Axle is upside down in the picture but it's a King Pin D60. More pictures to come when i get it cleaned up. In a week or two, I'll be making a run to a pick n pull and grabbing a 14 bolt. I plan to keep them full width.
Full Bodied One Ton Xj Build-image-3808433748.jpg

Last edited by Rere1992; Oct 26, 2014 at 08:32 PM.
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Old Oct 26, 2014 | 07:46 PM
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Got a full set of hd offroad's stiffeners. I'll be picking up a sheet of 1/8" steel to plate the planes these don't cover. Also getting 2x6 box tubing for sliders. And will be tying it into my frame rails with 2x2 box tubing.
Full Bodied One Ton Xj Build-image-2412483322.jpg

Last edited by Rere1992; Oct 26, 2014 at 08:17 PM.
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Old Oct 26, 2014 | 07:51 PM
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I ordered ruffstuff's 3 link kit, their 7/8" tie rod end steering kit, and their complete 14 bolt kit. Full Bodied One Ton Xj Build-image-4158187784.jpg Full Bodied One Ton Xj Build-image-2982517840.jpg

Last edited by Rere1992; Oct 26, 2014 at 08:44 PM.
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Old Oct 27, 2014 | 12:46 AM
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I never had much luck with the stock spiders either.
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Old Oct 27, 2014 | 11:22 AM
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get on with the welding already!




sub'd
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Old Oct 27, 2014 | 11:58 AM
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cool thread im subbed
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Old Oct 27, 2014 | 12:35 PM
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Originally Posted by holycaveman
I never had much luck with the stock spiders either.
It was mostly driver error that they blew up. Lesson learned lol

Originally Posted by Atmos
get on with the welding already!




sub'd
Making some final errand runs today so i can begin. I'll try to supply my fair share of weld ****. (It'll be more like a murder scene)

Originally Posted by Mountaindog
cool thread im subbed
Thanks
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Old Oct 28, 2014 | 09:06 AM
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Wow you are freaking awesome with Jeeps !

Love you to do something to my Grand Cherokee ! That front wheel travel is insane !

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Old Oct 29, 2014 | 10:22 PM
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Did some work over the past few days and got my front stiffeners 90% burnt in. Crappy pictures and a few crappy welds. Doing some touch up work Tomarrow and then Friday I'm getting some more plate steel to do the bottom and inside of the frame rails, and crossmember. I'll post more pictures when I have better lighting in the morning.

Full Bodied One Ton Xj Build-image-2876931028.jpg



Full Bodied One Ton Xj Build-image-3395199055.jpg
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Old Oct 29, 2014 | 10:24 PM
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Originally Posted by mikerosa
Wow you are freaking awesome with Jeeps ! Love you to do something to my Grand Cherokee ! That front wheel travel is insane !
Just get a decent lift, trim and bumpstop and you'll have just as much travel as I do. All those pics are just 10" travel shocks. Nice, clean looking wj ya got there.
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Old Oct 30, 2014 | 03:12 AM
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stick welding on the frame plates?
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Old Oct 30, 2014 | 05:31 AM
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Originally Posted by Atmos
stick welding on the frame plates?
Flux core mig. Told ya I wasn't the best welder lol. Welds look 3/10 but I was going for penetration. They're also not cleaned up too much.
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Old Oct 30, 2014 | 09:48 AM
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lol it's all good man. I don't know anything about flux and only a little about mig. my frame plates turned out ****ty and I got to use a mig
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Old Oct 30, 2014 | 12:06 PM
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Originally Posted by Atmos
lol it's all good man. I don't know anything about flux and only a little about mig. my frame plates turned out ****ty and I got to use a mig
I actually ground down the entire frame rail on the driver side and coated that and the mating surface of the stiffener with weld thru primer. I feel like it made the welds a lot sloppier. Passenger side, I made sure to only grind down the spots I was welding and left the paint and galvanizing elsewhere. I also ground down around the weld area on the mating surface on the stiffener and it came out much better.

A lot of my buddies keep telling me to get a bottle of gas since flux core is "dirty" and you have to deal with slag in the welds. But when you clean everything up it turns out good and a lot of machines are stronger with flux vs gas. I was thinking about picking up an Eastwood 175hd. It's 500 and you can do a little more than my lincoln 140hd.

Last edited by Rere1992; Oct 30, 2014 at 12:09 PM.
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