DD Weekend Warrior
CF Veteran
Joined: Jan 2013
Posts: 1,029
Likes: 35
From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
I really need to get my mid.s burnt in, but........ I have so many thing I really need to get to!!!!!
It is inspirational to see the progress you and others are making on their rigs. Kind of pokes me in the a$$.
Nice work!
It is inspirational to see the progress you and others are making on their rigs. Kind of pokes me in the a$$.
Nice work!
CF Veteran
Joined: Jan 2013
Posts: 1,029
Likes: 35
From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
By the way how to you like buying from Eastwood? I will be needing many of the products they sell (body & paint supplies) as I get closer to that phase on my trailer I am building. I have reframed from buying from them as they don't use pay-pal and that is my primary way I pay for things through the net.
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
I believe you have to use the bbcode to share the flickr photos.... 'cause that one's not showing up....
Frame Plates by fox.will.b na, on Flickr
Frame Plates by fox.will.b na, on Flickr
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
By the way how to you like buying from Eastwood? I will be needing many of the products they sell (body & paint supplies) as I get closer to that phase on my trailer I am building. I have reframed from buying from them as they don't use pay-pal and that is my primary way I pay for things through the net.
I did not enjoy the buying experience by any means... I bought the welder and after several emails and communications it finally shipped a month after I ordered it...
However, I can't complain to much I caught it on sale direct from them for $230 with free shipping.
I'm running .035 flux core on it and I am very impressed with it for the price.
I've got an older miller 140 at work and the eastwood is a better welder than it for just a hobbyist.
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Got Plate?

All the "frame" is now completed, you can see along the bottom where I also added 1/8" where it had cracked previously.
Had to move my shocks as well so made some quick tabs for them:

Now the work can being on the next project:


All the "frame" is now completed, you can see along the bottom where I also added 1/8" where it had cracked previously.
Had to move my shocks as well so made some quick tabs for them:

Now the work can being on the next project:

CF Veteran
Joined: Jan 2013
Posts: 1,029
Likes: 35
From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
Qoute; Got Plate?
Very nice! When my frame cracked I di the same thing. I went ahead and took a thicker piece of steal than the stiffeners and wrapped the area were the crack happened fro extra measure. (Solid as Sears now) I like that you welded the track bar bracket to the frame afterwards. I would do that also but it is still stock so if it fails I don't want to cut the welds to remove it. If I replace it with a stout bracket I'll do that.
Very nice! When my frame cracked I di the same thing. I went ahead and took a thicker piece of steal than the stiffeners and wrapped the area were the crack happened fro extra measure. (Solid as Sears now) I like that you welded the track bar bracket to the frame afterwards. I would do that also but it is still stock so if it fails I don't want to cut the welds to remove it. If I replace it with a stout bracket I'll do that.
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Thanks, The tracbars welded in solid plus the bolt in brace going from it to the passenger side. Jeep used to have a few creaks going down the road, they're gone now
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Started in on Making the Bumper this week.
I'll do a full thread when done...
All the little pieces:

Tacked up:

Will have a much better approach angle:
I'll do a full thread when done...
All the little pieces:

Tacked up:

Will have a much better approach angle:
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Got a little more done this week.
Added the Top & Bottom Caps, along with some ribbing on the back to brace it:

Added the D-Ring Tabs to the side:

Test fitting everything off the Jeep:

Still have to finish tearing the winch down and doing a remote head on it:

As of right now the primer is drying on the bumper and I'll be hitting it with some black tonight.
I've got a few trips planned between now and Mid April so going to run it as a stubby with no winch before finishing it off, after the trips.
Final design will have side caps / wings to protect the rest of the grill and marker lights like the CAD shows.
Also, going to integrate a pillow block bearing to put the pitman arm in double shear
Added the Top & Bottom Caps, along with some ribbing on the back to brace it:

Added the D-Ring Tabs to the side:

Test fitting everything off the Jeep:

Still have to finish tearing the winch down and doing a remote head on it:

As of right now the primer is drying on the bumper and I'll be hitting it with some black tonight.
I've got a few trips planned between now and Mid April so going to run it as a stubby with no winch before finishing it off, after the trips.
Final design will have side caps / wings to protect the rest of the grill and marker lights like the CAD shows.
Also, going to integrate a pillow block bearing to put the pitman arm in double shear
Last edited by Desertfox1023; Mar 16, 2017 at 07:26 AM.
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Thread Starter
CF Veteran
Joined: Apr 2008
Posts: 2,340
Likes: 8
From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
My front brake lines are 26" long but they still weren't long enough of full down travel...
Not anymore:
Not anymore:




