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Old May 25, 2016 | 01:54 AM
  #481  
Basslicks's Avatar
No, I don't lick fish.
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Joined: Mar 2011
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From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
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So, to clarify, you're still using the ford radius arms, it's just 3-linked now correct?

EDIT: nevermind... I just saw the update in the other thread.
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Old May 29, 2016 | 06:02 PM
  #482  
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Mall Crawler ... Literally, Mall Loading Dock:




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Old May 30, 2016 | 06:57 PM
  #483  
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Started in on the paint job







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Old May 30, 2016 | 11:37 PM
  #484  
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Joined: Apr 2013
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From: Purcellville, Virginia
Year: '95
Model: Cherokee
Engine: 4.0 HO
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Lookin killer man!
Still one of my favorite XJ build ups on the net: decently hardcore, but still streetable.
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Old May 31, 2016 | 07:22 PM
  #485  
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Originally Posted by XJNVA
Lookin killer man!
Still one of my favorite XJ build ups on the net: decently hardcore, but still streetable.
Thanks! That's the whole goal
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Old May 31, 2016 | 07:24 PM
  #486  
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Bah Bah Black Jeep...



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Old May 31, 2016 | 10:23 PM
  #487  
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From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
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Nice! (2-tone?)
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Old Jun 1, 2016 | 06:45 AM
  #488  
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Yep, 2-tone, easy touch ups

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Old Jun 1, 2016 | 03:09 PM
  #489  
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From: Rowlett, Texas
Year: 1988
Model: Cherokee
Engine: 4.0 Inline 6
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what paint did you use?
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Old Jun 2, 2016 | 09:02 PM
  #490  
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Rustoleum Green and Krylon Gloss Black

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Old Jun 2, 2016 | 10:28 PM
  #491  
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From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
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Works for me!
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Old Jun 2, 2016 | 11:37 PM
  #492  
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Joined: Oct 2013
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From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
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First off I dig the jeep, I wish I had the time/money/experience to do some of the stuff you've done with yours. A few posts back you mentioned gulches. As in gulches ohv in South Carolina?
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Old Jun 3, 2016 | 05:15 AM
  #493  
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Originally Posted by JandDGreens
Works for me!
Thanks
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Old Jun 3, 2016 | 05:17 AM
  #494  
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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Originally Posted by SatiricalHen
First off I dig the jeep, I wish I had the time/money/experience to do some of the stuff you've done with yours. A few posts back you mentioned gulches. As in gulches ohv in South Carolina?
http://www.gulchesorvpark.com/

Yep, had a blast out there even though it was mostly flooded from a weeks worth of rain. I'll be going back for sure.
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Old Jun 4, 2016 | 12:50 PM
  #495  
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Joined: Apr 2011
Posts: 148
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From: Richmond
Year: 2001
Model: Cherokee
Engine: 4.0L I6
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Hey, do you happen to have any details on how you did the 8.8 Disc swap onto the D44?

I'm currently in the same boat right now.

Originally Posted by Desertfox1023
Well after lots of frustration the rear axle build is complete on XJ D44 out of a 87 with Ford 8.8 disc brakes. A great improvment over the crapy D35 I've had back there.

Here is how she began after being pulled out the J/Y:


New bearings, seals, longer wheel studs (Rear ZJ ones for Disc brakes), and Rubicon plates drilled to fit.


Here she is before assembly:


After a fresh coat of paint:


Fully assembled in the garage:


Old D35 Comming out:


No more leaking rear:


New D44 bolted in under the rig:


For the E-brake I went with the loop and clamp method:


Original Drive shaft was 33 1/8" long, it need to be 32" so here it is after a trip to the shop:


Looks like a good amount of slip yoke travel to me at ride hieght and no vibs at all:


Here she is sitting out back:


I can now tell a big diffrence in stoping power going down the road and I no longer have a leaking rear end. Still need to do a little fine tuning on the jeep like installing a ZJ porportioning valve for the disc brake setup. Heading out to Uwharrie this weekend so hopefully this thing will prove it's worth.

Big thanks goes out to Steve and the guys over at TarHeel 4WD and Tim over at Unviersal Driveshafts for doing all the hard work.

Also to everyone else that helped and provided advice along the way.
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