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Old Jul 22, 2015 | 09:22 PM
  #316  
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Had to replace the steering box because the old one was popping



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Old Jul 22, 2015 | 09:22 PM
  #317  
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Decided to flex on my daily driver for the heck of it



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Old Jul 23, 2015 | 08:48 AM
  #318  
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Wow man, you've been hard at it!
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Old Jul 23, 2015 | 08:50 AM
  #319  
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Originally Posted by Basslicks
Wow man, you've been hard at it!
Lol indeed.

I just finished up the shaft that go in between the 231 and 300. I will post pictures up tonight
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Old Jul 23, 2015 | 09:25 AM
  #320  
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Nice... yeah you've been busy with both projects. I don't know how you do it, I can't even keep up with one!
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Old Jul 23, 2015 | 09:07 PM
  #321  
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So today I was able to come in work early and got started on my intermediate shaft that goes in between the 231 and 300.

I cut a portion of the 231 shaft where it goes in the mode hub, and a portion of the aw4 tail shaft.



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Machined the 231 shaft and then bored out the hole in middle of it to accept the aw4 shaft.

Pressed it in lightly



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Laid some tack welds then preheated it to 450 degrees



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Put it on the turntable and did two passes



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Post heated it to 500 degrees then out in the oven to cool down slowly for 6 hours.
Then sandblasted it and polished the bearing contact surface at bottom of the shaft



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Black Phoenix-image-566392587.jpg
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Old Jul 24, 2015 | 03:55 AM
  #322  
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From: Sleeping under a Jeep in OZ
Year: three x 2001's
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Originally Posted by XJwonders
So today I was able to come in work early and got started on my intermediate shaft that goes in between the 231 and 300.

I cut a portion of the 231 shaft where it goes in the mode hub, and a portion of the aw4 tail shaft.
Attachment 273860
Attachment 273862
Machined the 231 shaft and then bored out the hole in middle of it to accept the aw4 shaft.

Pressed it in lightly
Attachment 273863
Attachment 273864
Laid some tack welds then preheated it to 450 degrees
Attachment 273865
Put it on the turntable and did two passes
Attachment 273866
Attachment 273867
Attachment 273868
Post heated it to 500 degrees then out in the oven to cool down slowly for 6 hours.
Then sandblasted it and polished the bearing contact surface at bottom of the shaft
Attachment 273869
Attachment 273870
Wow awesome..... wish you made a second for me
Have you sorted the shifter for the doubler?
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Old Jul 24, 2015 | 04:10 AM
  #323  
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No. I plan to build shifters after installing it on the jeep. Would need three shifters

I plan to make a doubler kit to sell later this year
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Old Jul 24, 2015 | 07:37 AM
  #324  
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You sir are a gifted machinist and welder. Come up to NY and do my 2x6 rockers for me
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Old Jul 24, 2015 | 11:24 AM
  #325  
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Very nice craftsmanship right there, looks awesome!
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Old Jul 24, 2015 | 03:34 PM
  #326  
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Wow man.. I'm in awe... dude what kind of oven is that?
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Old Jul 24, 2015 | 04:32 PM
  #327  
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So today I got the jeep cleaned up, packed and all gassed up for a trip to Rausch for tomorrow.

I noticed I forgot to extend my rear diff breather hose.... So I decided to zip tie it on my shock so it won't whipping around. Haha



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I ll eventually run it up to the taillight area or something later.
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Old Jul 24, 2015 | 04:32 PM
  #328  
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Originally Posted by Basslicks
Wow man.. I'm in awe... dude what kind of oven is that?
just plain ol' Lucifier electric furnace. Lol it's capable of 2200 degrees
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Old Jul 25, 2015 | 06:25 AM
  #329  
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I have been looking for a doubler shaft for a while and thought about doing a splice. Very cool! I hope it works. Did you E70S-2?
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Old Jul 25, 2015 | 07:21 AM
  #330  
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Originally Posted by ftwelder
I have been looking for a doubler shaft for a while and thought about doing a splice. Very cool! I hope it works. Did you E70S-2?
Nope used 312 stainless steel rod
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