Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

transfer case drop kit help

Thread Tools
 
Search this Thread
 
Old Apr 6, 2010 | 08:43 AM
  #1  
chuckd2008's Avatar
Thread Starter
Member
 
Joined: Apr 2009
Posts: 154
Likes: 0
From: frankfort, ky
Year: 1991
Model: Cherokee
Engine: 4.0
Default transfer case drop kit help

I don't know how to remove the studs on the driver side of my crossmember. I called rustys and they said to get a bolt extractor but i don't really have much money right now. Can someone please walk me through a fairly easy way to do this without using a bolt extractor?
Reply
Old Apr 6, 2010 | 08:45 AM
  #2  
jbetit's Avatar
Senior Member
 
Joined: Feb 2010
Posts: 938
Likes: 1
From: Alto, MI
Year: 2002
Model: Grand Cherokee
Engine: 4.7
Default

you may be able to get a bolt extractor from autozone. they have tool rentals.
Reply
Old Apr 6, 2010 | 08:49 AM
  #3  
TrekkerJmm's Avatar
"CF Moderator"
 
Joined: Sep 2008
Posts: 3,045
Likes: 3
From: N.J. Shore Area
Year: 1994
Model: Cherokee
Engine: l6 HO
Default

Just use a pair if Vise Grips, thats what I used to get them out and it worked for me. Its tough but can be done...Tj
Reply
Old Apr 6, 2010 | 09:06 AM
  #4  
92greenXJ's Avatar
Junior Member
 
Joined: Dec 2009
Posts: 45
Likes: 0
From: Slapout, AL
Year: 1992
Model: Cherokee
Engine: 4.0L high output
Default

If you have access to a welder you can take the nut off the studs, drop the crossmember, thread the nut back on so it's flush with the end of the stud, tack weld it to the stud, and back it out with a ratchet.
Reply
Old Apr 6, 2010 | 09:26 AM
  #5  
flyboy141086's Avatar
Junior Member
 
Joined: Dec 2009
Posts: 68
Likes: 0
From: Southern Ontario Canada
Year: 1997
Model: Cherokee
Engine: I6 4.0 HO
Default

or just put two nuts on the stud and work off the top one

Last edited by flyboy141086; Apr 6, 2010 at 09:28 AM.
Reply
Old Apr 6, 2010 | 09:44 AM
  #6  
RoyalXJ's Avatar
CF Veteran
 
Joined: Jul 2009
Posts: 1,839
Likes: 7
From: West Deptford, NJ
Year: 97
Model: Cherokee
Engine: 4.0
Default

the double nut trick is the easiest way.
Reply
Old Apr 6, 2010 | 10:08 AM
  #7  
chuckd2008's Avatar
Thread Starter
Member
 
Joined: Apr 2009
Posts: 154
Likes: 0
From: frankfort, ky
Year: 1991
Model: Cherokee
Engine: 4.0
Default

what do you all mean work off the top one?
Reply
Old Apr 6, 2010 | 10:12 AM
  #8  
jbetit's Avatar
Senior Member
 
Joined: Feb 2010
Posts: 938
Likes: 1
From: Alto, MI
Year: 2002
Model: Grand Cherokee
Engine: 4.7
Default

loosen it by the top one. because the bottom one is what locks the top one.
Reply
Old Apr 6, 2010 | 10:13 AM
  #9  
RoyalXJ's Avatar
CF Veteran
 
Joined: Jul 2009
Posts: 1,839
Likes: 7
From: West Deptford, NJ
Year: 97
Model: Cherokee
Engine: 4.0
Default

lock both nuts together and wrench on the one closest to the body to remove the stud
Reply
Old Apr 6, 2010 | 11:41 AM
  #10  
troy fritz's Avatar
CF Veteran
 
Joined: Jul 2009
Posts: 2,471
Likes: 2
Default

I used a pipe wrench. Worked great.
Reply
Old Apr 6, 2010 | 11:47 AM
  #11  
96Cherokee113's Avatar
CF Veteran
 
Joined: Nov 2009
Posts: 1,261
Likes: 0
From: New Jersey
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default

The nut trick is definitely the easiest way to do it. What you do is thread on two nuts and butt them up against each other. Then you put the wrench on only the top one and loosen it. Because it's butted up against the other nut, it has no where to go when you try to loosen it and you're able to remove the stud. Make sense?
Reply
Old Apr 6, 2010 | 01:32 PM
  #12  
bombdog's Avatar
Junior Member
 
Joined: Nov 2009
Posts: 48
Likes: 0
From: Illinois
Model: Cherokee
Default

Dont use heat on the drivers side. There is a fuel line right next to it. Dont ask how I know that. I used a stud extractor but it twisted off. I rigged a new hole on the cross member plate and bolted into the frame flange with a small spacer pipe between. Seem to work.
Reply
Old Apr 7, 2010 | 12:37 AM
  #13  
troy fritz's Avatar
CF Veteran
 
Joined: Jul 2009
Posts: 2,471
Likes: 2
Default

Originally Posted by bombdog
Dont use heat on the drivers side. There is a fuel line right next to it. Dont ask how I know that. I used a stud extractor but it twisted off. I rigged a new hole on the cross member plate and bolted into the frame flange with a small spacer pipe between. Seem to work.
WOW! I didnt know that. I used map gas on all 4 bolts. Guess I got luky.I even proped the gas in place had a smoke while it heated for each bolt.

Last edited by troy fritz; Apr 7, 2010 at 12:41 AM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
John T
Modified XJ Cherokee Tech
28
Mar 5, 2023 10:18 AM
eepjeep
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Apr 6, 2020 03:19 PM
Jooman07
Modified XJ Cherokee Tech
29
Jun 22, 2016 10:00 PM
Doogluus88
Modified XJ Cherokee Tech
3
Sep 8, 2015 01:15 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 03:06 PM.