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T-case Swap. Help!

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Old Sep 16, 2010 | 01:12 PM
  #1  
rubbster's Avatar
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From: Roseville, Ca
Year: 1988
Model: Cherokee
Default T-case Swap. Help!

I had a #272 t-case in my 88 chrerokee and had to swap it out. For some reason I was stupid and didnt check the # on the t-case going in and it a 242. There is a foue prong connector on the old t-case that the other one doesnt have a plug for. It does have another type of sensor on it though. Is that sensor a big deal? What is it? Is it interchangable?
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Old Sep 16, 2010 | 02:05 PM
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From: Soddy Daisy TN
Year: 97
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Engine: 4.0L
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Never heard of a 272, take a picture and maybe we can tell you what it is.
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Old Sep 16, 2010 | 02:11 PM
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sorry the 242 is in and 231 is the one i pulled. My fault looking at the wrong #'s
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Old Sep 16, 2010 | 04:44 PM
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From: Soddy Daisy TN
Year: 97
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If your 88 came with a 231 it had vacuum lines that engaged the disco axle up front and the 242 won't have it. If you haven't already you will have to find a way to manually engage the 2 piece axle or replace it with a one piece shaft. The vacuum connector could be what you are looking at on the old case.
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Old Sep 16, 2010 | 06:12 PM
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Im dont think it vacuum line im looking at. It looks like a electronic plug that circular. As far as the axle I have no clue what I could do about engaging it. I see no vac line
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Old Sep 20, 2010 | 05:37 PM
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Default You were totally right!

Now the question is how do i engauge that axle? Cant i do it without damaging the axle? If i do tha will it stay engauged at all times? Any pics on how to do it? Don really have the funds right now to get a axle out of a 97 or newer
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Old Sep 20, 2010 | 09:16 PM
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From: Chico, CA
Year: 1986
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Engine: 4.3L with headers and full 3" exhaust system
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Originally Posted by rubbster
Now the question is how do i engauge that axle? Cant i do it without damaging the axle? If i do tha will it stay engauged at all times? Any pics on how to do it? Don really have the funds right now to get a axle out of a 97 or newer
This is what I did, but no pics. It is fairly simple. Pull the vacuum motor assembly, only 4 bolts. Then you can pull the snap ring and move the fork over and reattach the snap ring or take it apart and put a spacer in it. I put the spacer in it. I had a piece of brass tube that worked perfect. Copper tubing would be excellent.
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Old Sep 20, 2010 | 09:59 PM
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From: Soddy Daisy TN
Year: 97
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Been told you can flip the fork as well but haven't tried it.
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Old Sep 20, 2010 | 10:09 PM
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From: Northern Ontario, Canada
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that plug is most likely an electronic speedo sensor rather than a cable sensor. most likely you got this 242 from a zj?
you could maybe just switch out the speedo setup from the 231, but possible the speedo gear shaft might be a different length.

as for the vac axle, you can always just cheap out and slide the collar across the split shaft and hold it in place with a gear clamp. i've done it for years and had only needed to reset it once. it can be done for less then 5 bux and no more than 15 minutes from start to finish to do the job.
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Old Sep 20, 2010 | 10:45 PM
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From: Soddy Daisy TN
Year: 97
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If it is the speedo you can swap the electric to cable just make sure you swap the gear as well and it will work fine.
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Old Sep 20, 2010 | 11:16 PM
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From: Roseville, Ca
Year: 1988
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Thanks all of you so much. I will try it in the morning a let you all know.
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