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Super weird thermostat problem

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Old Jan 25, 2011 | 08:27 PM
  #1  
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Default Super weird thermostat problem

Hey everyone, just bought my first cherokee and lovin it so far. It's a 91, 4.0, 4x4, and manual tranny

So the heater wasn't working very well and I decided to pop open the thermostat housing only to find that there is no thermostat, just a mess of RTV sealant. No problem I figure, I'll just grab a new thermo and throw it in there.

Now here's where it gets weird, there is no way to install the thermostat without getting a giant leak. There's no recess in the head or the thermostat housing, so basically it's getting sandwhiched between the two and causing a huge leak.

I'm wondering if someone installed a different year head on this motor and it's not matching the thermostat housing?? Anybody ever had a problem like this?
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Old Jan 25, 2011 | 08:29 PM
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Old Jan 25, 2011 | 08:31 PM
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wrong thermostat housing
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Old Jan 25, 2011 | 08:33 PM
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You should see that on your engine...with a little lip around the perimeter to allow the thermostat to "stick in" -- you REALLY don't have anything like that?
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Old Jan 25, 2011 | 08:34 PM
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From: Broward County Fl.
Year: 1989 xj sport 2dr
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Originally Posted by zakelectric
Hey everyone, just bought my first cherokee and lovin it so far. It's a 91, 4.0, 4x4, and manual tranny


So the heater wasn't working very well and I decided to pop open the thermostat housing only to find that there is no thermostat, just a mess of RTV sealant. No problem I figure, I'll just grab a new thermo and throw it in there.

Now here's where it gets weird, there is no way to install the thermostat without getting a giant leak. There's no recess in the head or the thermostat housing, so basically it's getting sandwhiched between the two and causing a huge leak.

I'm wondering if someone installed a different year head on this motor and it's not matching the thermostat housing?? Anybody ever had a problem like this?
states no recess in head
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Old Jan 25, 2011 | 08:38 PM
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Bet the recess is full of crud........kinda disappeared.
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Old Jan 27, 2011 | 02:03 PM
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Originally Posted by djb383
Bet the recess is full of crud........kinda disappeared.
Yep, you were right! It was super camoflouged
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Old Jan 27, 2011 | 05:50 PM
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For leak free thermostat replacements, both surfaces need to be SQUEAKY CLEAN.
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