Radiator issue...
Thread Starter
Seasoned Member
Joined: Oct 2010
Posts: 348
Likes: 1
From: Central Texas (Round Rock)
Year: 1999
Model: Cherokee
Engine: 4.0
So, the 99 XJ has been overheating most days.. Tonight my son makes it home and I pop the hood and can smell burnt coolant, and hear a sizzle sound up near the battery side. Looks like I have a leak. Suppose at this point I should be replacing the rad.. Any thing else I should go ahead and replace?
CF Veteran
Joined: Nov 2010
Posts: 2,139
Likes: 1
From: chillicothe, OH
Year: 1991
Model: Cherokee
Engine: 4.0
T stat, water pump, hoses, do a flush. Check fans make sure they are workin right. That should get ya goin in right direction. I just did all this to mine. Wasnt hard.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
The coolant? (replace with 50/50 mix). Myself I'm not big on replacing stuff that's still good. The radiator swap is not that hard. Check your hoses for soft spots/condition. Changing the belt might be a thought if it's time. If you do have the belt off feel everything that goes around for play/roughness....
Junior Member
Joined: Jul 2011
Posts: 95
Likes: 0
From: North Carolina
Year: 1992
Model: Cherokee
Engine: 4.0
turns out I'm too tired to be posting online. nevermind me
Last edited by BobIsAwesome; Sep 24, 2011 at 12:53 AM. Reason: too tired to know what i'm doing
CF Veteran




Joined: Nov 2010
Posts: 5,841
Likes: 117
From: In the middle of Minnesota!
Year: 1999
Model: Cherokee
Engine: 4.0
Always a good time to review all cooling system components while you're digging in to replace the radiator.
I agree that a new water pump, quality 195 degree thermostat (I buy mine from Jeep and also like the Stant SuperStat), fan clutch, radiator cap, hoses, are all good candidates.
The total cost of a cooling system rebuild is reasonable if you do the work yourself, and it is about the best money you can spend on your XJ. Gotta keep that girl cool.
I agree that a new water pump, quality 195 degree thermostat (I buy mine from Jeep and also like the Stant SuperStat), fan clutch, radiator cap, hoses, are all good candidates.
The total cost of a cooling system rebuild is reasonable if you do the work yourself, and it is about the best money you can spend on your XJ. Gotta keep that girl cool.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Not to disagree. Guess I'm lucky, maybe looking for trouble. I may have changed the pump? 10 years ago? Everything is, and has been fine under some somewhat tough conditions. (262K). I did wear out the electric fan, 7 or 8 years ago. by the way, I've heard rockauto mentioned a few times. Have fun! D.
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Thread Starter
Seasoned Member
Joined: Oct 2010
Posts: 348
Likes: 1
From: Central Texas (Round Rock)
Year: 1999
Model: Cherokee
Engine: 4.0
So I ran a bottle of rad flush through it, then water, then 50/50 mix along with a bottle of stuff to stop leaks etc.. Still having issues. It pumps water back into the plastic bottle when it gets to the point that the buzzer goes off.
Anyone ever try water wetter? Could I have a bad t stat?
Anyone ever try water wetter? Could I have a bad t stat?
CF Veteran
Joined: Feb 2011
Posts: 1,707
Likes: 0
From: southern indiana
Year: 92
Model: Cherokee
Engine: 4.0
So I ran a bottle of rad flush through it, then water, then 50/50 mix along with a bottle of stuff to stop leaks etc.. Still having issues. It pumps water back into the plastic bottle when it gets to the point that the buzzer goes off.
Anyone ever try water wetter? Could I have a bad t stat?
Anyone ever try water wetter? Could I have a bad t stat?
CF Veteran
Joined: Feb 2011
Posts: 1,707
Likes: 0
From: southern indiana
Year: 92
Model: Cherokee
Engine: 4.0


