Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

oil pan bolt stripped

Thread Tools
 
Search this Thread
 
Old 12-29-2013, 07:31 PM
  #1  
Member
Thread Starter
 
ChilliXJ's Avatar
 
Join Date: Nov 2012
Location: New Zealand
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default oil pan bolt stripped

Just did a oil change today and have a leak at the front of the pan.
So i decided to tighten them and by hand the front bolts keep going round.
I took them out and noticed stripping around the bolt.
What do i do? Tap in a slightly bigger bolt or will a new oil pan be a better solution?
Old 12-29-2013, 08:25 PM
  #2  
Member
 
PDEM87's Avatar
 
Join Date: Nov 2013
Location: Faiview,Pa.
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
Year: 1987
Model: Cherokee
Engine: 4.0 with 96 cam and 19lb.four hole injectors
Default

Depends. If the threads are stripped on the bolt,it doesn't always mean that the threads are stripped in the pan also. Get a new drain bolt and seal,(non-metal seals require less tightening),and see if it will thread in(by hand). If it doesn't, carefully chase the threads with a greased tap (to help catch any chips). A magnetic drain plug would be ideal. Any chips would cling to it. If you can't tighten the new plug enough to seal, you may have to change the oil pan.
Old 12-29-2013, 08:30 PM
  #3  
Member
Thread Starter
 
ChilliXJ's Avatar
 
Join Date: Nov 2012
Location: New Zealand
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

The stripped metal was around the bolt which just came off. I presume it is out of the block? Or where the bolt goes in.
Old 12-29-2013, 08:34 PM
  #4  
Member
 
PDEM87's Avatar
 
Join Date: Nov 2013
Location: Faiview,Pa.
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
Year: 1987
Model: Cherokee
Engine: 4.0 with 96 cam and 19lb.four hole injectors
Default

I think I misread your post. I was thinking drain plug not pan bolts. If some of your pan bolts won't tighten, you may want to make sure the correct bolts were used. Inspect the bolt holes(threads)as best as you can. A good flashlight helps. The two bolt holes at the front of the block are larger then the bolt holes along the sides, (if I remember correctly).
Old 12-29-2013, 08:35 PM
  #5  
Member
 
PDEM87's Avatar
 
Join Date: Nov 2013
Location: Faiview,Pa.
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
Year: 1987
Model: Cherokee
Engine: 4.0 with 96 cam and 19lb.four hole injectors
Default

Sometimes a slightly longer bolt can be used to grab some deeper threads.
Old 12-29-2013, 08:42 PM
  #6  
Member
 
PDEM87's Avatar
 
Join Date: Nov 2013
Location: Faiview,Pa.
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
Year: 1987
Model: Cherokee
Engine: 4.0 with 96 cam and 19lb.four hole injectors
Default

Yes it more than likely is the block material that came out around your bolt. Must have been overtightened. If no threads are available deeper in the block then you may consider a thread saver/ heli-coil.
Old 12-29-2013, 08:53 PM
  #7  
Member
 
PDEM87's Avatar
 
Join Date: Nov 2013
Location: Faiview,Pa.
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
Year: 1987
Model: Cherokee
Engine: 4.0 with 96 cam and 19lb.four hole injectors
Default

Another potential fix (if you have only 2 or 3 threads left)would be to use a short piece of threaded rod with the same thread as the original but about 1/2" longer than the bolt. Clean the hole good. Put some JB weld in the hole and thread in and let set up. Use a nut to finish. Easy on how tight you go.
Old 12-29-2013, 09:50 PM
  #8  
Senior Member
 
scottmphoto's Avatar
 
Join Date: Jan 2011
Location: Russellville, Arkansas
Posts: 957
Likes: 0
Received 2 Likes on 2 Posts
Year: 1991
Model: Cherokee
Engine: 4.0 I-6
Default

If the hole threads are stripped, I'd heli-coil it. While I haven't had to fix too many auto threads, we used to do A LOT on chainsaws and lawnmowers in my dad's shop before he retired. It works.
Old 12-30-2013, 12:17 AM
  #9  
Member
Thread Starter
 
ChilliXJ's Avatar
 
Join Date: Nov 2012
Location: New Zealand
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Oh Dang...i found the same bolt thats bout 1/8" longer and torqued it no more than 20lbs...unfurtunately the bolt head snapped off.
Faarrkkkk. No im going to have to do an easy out?
I should have just left it alone.
Old 12-30-2013, 12:31 AM
  #10  
Senior Member
 
JackJare9455's Avatar
 
Join Date: Dec 2013
Location: Texas
Posts: 670
Likes: 0
Received 0 Likes on 0 Posts
Default

20lbs?? i usually just snug them all up and do one last torque pattern round with a good "tug" on the wratchet...

now you will have to drill and use an "ease out".....
Old 12-30-2013, 12:46 AM
  #11  
CF Veteran
 
Flowpro's Avatar
 
Join Date: Mar 2011
Location: Waterloo, Iowa
Posts: 1,102
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

Originally Posted by ChilliXJ
Oh Dang...i found the same bolt thats bout 1/8" longer and torqued it no more than 20lbs...unfurtunately the bolt head snapped off.
Faarrkkkk. No im going to have to do an easy out?
I should have just left it alone.
It should come out fairly easy. It's a small sized bolt and it's not frozen in rust.

I'd opt for the Heli coil also after you get the broken one out.

Good luck.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
scoutmstr
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
17
04-06-2016 11:14 AM
MidwestNick
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
10
02-28-2016 02:05 AM
Blackxj51
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
22
09-13-2015 06:06 PM
ARCH4NGEL_II
Modified XJ Cherokee Tech
0
09-07-2015 12:18 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: oil pan bolt stripped



All times are GMT -5. The time now is 04:09 PM.