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is it a jeep thing???

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Old 11-27-2011, 11:57 PM
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when i run my heat in my 96 xj my volt gauges drops from around 14 volts to about 12.5... is that just a jeep think or do i have a problem on my hands???
Old 11-28-2011, 12:17 AM
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Idk but mine drops pretty good with that and power Windows.
Old 11-28-2011, 12:21 AM
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I wouldn't worry about it. 12.5V's is still considered normal "operating range" and you can only trust the factory gauges so much.
Old 11-28-2011, 01:20 AM
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Yup mine tends to do the same..I had the cheaper 75A alternator before..and it'd drop to like 9-10volts, headlights dimmed..everything dimmed lol.
Now I swapped in the factory 100A upgrade and it drops a little but nothing like before..I'm seeing 15-16A at all times around 14A with the heat or A/C on.
Bet with a 136A zj alternator you wouldn't have an issue.
Old 11-28-2011, 01:39 AM
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its not just a jeep thing, lol

I have an 05 silverado with a hair over 20k on it, when I turn the heat on full blast the volts drop to like 13 too.
Old 11-28-2011, 10:47 AM
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ok good i though i was gonna have to do some crazy mod...

ill look in to getting a bigger alternator but for not i think ill start with beefing um my power and ground wires
Old 11-28-2011, 03:20 PM
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Check out www.kelleyswip.com. His battery cables and bigger grounds make a huge difference.
Old 11-29-2011, 10:31 AM
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Originally Posted by cruiser54
Check out www.kelleyswip.com. His battery cables and bigger grounds make a huge difference.
can i do this on my own? if so where would i get the supplies to do it?
Old 11-29-2011, 02:45 PM
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Originally Posted by Gizmo52
can i do this on my own? if so where would i get the supplies to do it?

Yes, you can. But it's hardly worth it unless you've gat a battery lug crimper and a bunch of wire and lugs hanging around.

Have you done what I suggest in my write-up yet?

Renix Ground Refreshing
The Renix era XJs and MJs were built with an under-engineered grounding system for the engine/transmission electronics. One problem in particular involves the multiple ground connection at the engine dipstick tube stud. A poor ground here can cause a multitude of driveabililty issues, wasted time, and wasted money replacing unnecessary components.
The components grounding at the dipstick tube stud are:
Distributor Sync Sensor, TCU main ground, TCU "Shift Point Logic", Ignition control Module, Injectors, ECU main ground which other engine sensors ground through, Oxygen sensor, Knock Sensor, Cruise Control, and Transmission Sync signal. All extremely important stuff.
The factory was aware of the issues with this ground point and addressed it by suggesting the following:
Remove the nut holding the wire terminals to the stud. Verify that the stud is indeed tightened securely into the block. Scrape any and all paint from the stud’s mounting surface where the wires will attach. Must be clean, shiny and free of any oil, grease, or paint.
Inspect the wire terminals. Check to see that none of the terminals are crimped over wire insulation instead of bare wire. Be sure the crimps are tight. It wouldn’t hurt to re-crimp them just as a matter of course. Sand and polish the wire terminals until clean and shiny on both sides. Reinstall all the wires to the stud and tighten the nut down securely.
While you’re in that general area, locate the battery negative cable which is fastened to the engine block just forward of the dipstick stud. Remove the bolt, scrape the block to bare metal, clean and polish the cable terminal, and reattach securely.
Another area where the grounding system on Renix era Jeeps was lacking is the engine to chassis ground. There is a braided cable from the back of the cylinder head that also attaches to the driver’s side of the firewall. This cable is undersized for it’s intended use and subject to corrosion and poor connections at each end.
First off, remove the cable end from the firewall using a 15mm wrench or socket. Scrape the paint off down to bare metal and clean the wire terminal. Reattach securely.
Remove the other end of the cable from the rear of the head using a 3’4" socket. Clean all the oil, paint and crud from the stud. Clean the wire terminal of the cable and reattach securely.
A suggestion regarding the braided cable:
I prefer to add a #4 Gauge cable from the firewall to a bolt on the rear of the intake manifold, either to a heat shield bolt or fuel rail bolt. A cable about 18" long with a 3/8" lug on each end works great and you can get one at any parts store already made up. Napa has them as part number 781116.
A further improvement to the grounding system can be made using a #4 cable, about 10" long with 3/8" terminals at each end. Attach one end of this cable to the negative battery bolt and the other end under the closest 10mm headed bolt on the radiator support just forward of the battery. Napa part number 781115.
 
 
If you want to upgrade your grounds and battery cables in general, contact Jon at
www.kelleyswip.com. He makes an incredible cable upgrade for a very reasonable price.
 
Revised 11-28-2011
Old 11-29-2011, 10:45 PM
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Default

Originally Posted by cruiser54
Yes, you can. But it's hardly worth it unless you've gat a battery lug crimper and a bunch of wire and lugs hanging around.

Have you done what I suggest in my write-up yet?

Renix Ground Refreshing
The Renix era XJs and MJs were built with an under-engineered grounding system for the engine/transmission electronics. One problem in particular involves the multiple ground connection at the engine dipstick tube stud. A poor ground here can cause a multitude of driveabililty issues, wasted time, and wasted money replacing unnecessary components.
The components grounding at the dipstick tube stud are:
Distributor Sync Sensor, TCU main ground, TCU "Shift Point Logic", Ignition control Module, Injectors, ECU main ground which other engine sensors ground through, Oxygen sensor, Knock Sensor, Cruise Control, and Transmission Sync signal. All extremely important stuff.
The factory was aware of the issues with this ground point and addressed it by suggesting the following:
Remove the nut holding the wire terminals to the stud. Verify that the stud is indeed tightened securely into the block. Scrape any and all paint from the stud’s mounting surface where the wires will attach. Must be clean, shiny and free of any oil, grease, or paint.
Inspect the wire terminals. Check to see that none of the terminals are crimped over wire insulation instead of bare wire. Be sure the crimps are tight. It wouldn’t hurt to re-crimp them just as a matter of course. Sand and polish the wire terminals until clean and shiny on both sides. Reinstall all the wires to the stud and tighten the nut down securely.
While you’re in that general area, locate the battery negative cable which is fastened to the engine block just forward of the dipstick stud. Remove the bolt, scrape the block to bare metal, clean and polish the cable terminal, and reattach securely.
Another area where the grounding system on Renix era Jeeps was lacking is the engine to chassis ground. There is a braided cable from the back of the cylinder head that also attaches to the driver’s side of the firewall. This cable is undersized for it’s intended use and subject to corrosion and poor connections at each end.
First off, remove the cable end from the firewall using a 15mm wrench or socket. Scrape the paint off down to bare metal and clean the wire terminal. Reattach securely.
Remove the other end of the cable from the rear of the head using a 3’4" socket. Clean all the oil, paint and crud from the stud. Clean the wire terminal of the cable and reattach securely.
A suggestion regarding the braided cable:
I prefer to add a #4 Gauge cable from the firewall to a bolt on the rear of the intake manifold, either to a heat shield bolt or fuel rail bolt. A cable about 18" long with a 3/8" lug on each end works great and you can get one at any parts store already made up. Napa has them as part number 781116.
A further improvement to the grounding system can be made using a #4 cable, about 10" long with 3/8" terminals at each end. Attach one end of this cable to the negative battery bolt and the other end under the closest 10mm headed bolt on the radiator support just forward of the battery. Napa part number 781115.
 
 
If you want to upgrade your grounds and battery cables in general, contact Jon at
www.kelleyswip.com. He makes an incredible cable upgrade for a very reasonable price.
 
Revised 11-28-2011
nice man thanks alot... looks like i got friday all planned out now... i put the new cap rotor wires and plus on... not much of a difference just more pick up... a buddy suggested that the distributor may be going but i dont know... ill have to check it out
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