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How to remove engine

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Old Feb 14, 2013 | 10:54 PM
  #1  
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Default How to remove engine

The 4.0 in my 2000 is finally dead and I'm swapping in the one from a 94. Any tips/tricks for removing/installing the motor? Anything a should take into special concideration? Thanks in advance guys!
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Old Feb 14, 2013 | 10:58 PM
  #2  
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From: Pacifica, CA
Year: 1998
Model: Cherokee
Engine: 4.0L
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I strongly recommend investing in a year specific FSM. They can be found on eBay and they're well worth the money.
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Old Feb 14, 2013 | 11:36 PM
  #3  
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From: Denver, CO
Year: 1999
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Engine: 4.0
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How did you kill the engine? How many miles?
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Old Feb 15, 2013 | 12:38 AM
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From: Bergen County, New Jersey U.S.A.
Year: 1990 Laredo
Model: Cherokee
Engine: 4.0 Inline 6 Renix
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to make it easy for you remove the Hood... it will get in your way.... When removing and installing the engine hope this helps...
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Old Feb 15, 2013 | 12:44 AM
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Year: 1990
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Originally Posted by The Rooster
to make it easy for you remove the Hood... it will get in your way.... When removing and installing the engine hope this helps...

Remove the front grill assembly as well it will help alot.
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Old Feb 15, 2013 | 01:13 AM
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Year: 1998
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Engine: 4.0
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take before pics of both motors installed if possible lots of them where all the wiring and sensors go vacuum lines etc. label and tag all the wires. do the same with all the bolts you remove(ziploc bags and label them) good luck

and google till youre eyes hurt
like so:https://www.google.com/search?q=04+m...hrome&ie=UTF-8

Last edited by kennzz05; Feb 15, 2013 at 01:15 AM.
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Old Feb 15, 2013 | 01:45 AM
  #7  
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Originally Posted by kennzz05
take before pics of both motors installed if possible lots of them where all the wiring and sensors go vacuum lines etc. label and tag all the wires. do the same with all the bolts you remove(ziploc bags and label them) good luck

^^^ you bet! The fasteners, vacuum lines, etc all start looking the same once they've been removed, lol. There's nothing better than good pictures of where things are supposed to go.
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Old Feb 15, 2013 | 05:38 AM
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
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Hood and front end removal are unnecessary steps. Never done either one and had no issues.

Be aware that teh top two bell housing toengine bolts are E12 heads. Loosen/remove them before any others.
Attached Thumbnails How to remove engine-bell-housing-bolts.jpg  
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Old Feb 15, 2013 | 07:28 AM
  #9  
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From: Bergen County, New Jersey U.S.A.
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Engine: 4.0 Inline 6 Renix
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Originally Posted by cruiser54
Hood and front end removal are unnecessary steps. Never done either one and had no issues.

Be aware that teh top two bell housing toengine bolts are E12 heads. Loosen/remove them before any others.
Yea I have never removed the from end but the engine hoist hit the bottom of the hood soo that's why I suggested it
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Old Feb 15, 2013 | 08:30 AM
  #10  
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From: Canton, MI
Year: 1999
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Engine: 4.0
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Originally Posted by 00exjay
The 4.0 in my 2000 is finally dead and I'm swapping in the one from a 94. Any tips/tricks for removing/installing the motor? Anything a should take into special concideration? Thanks in advance guys!
School me...

Why are you goining to install a 1994 4.0 in place of your 2000 4.0?
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Old Feb 15, 2013 | 08:58 AM
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Because my motor had a cracked head which killed the bearings and made it knock like the police on the door of a high school party. 15 minutes after she started knocking a guy heard it and told me he would sell me one out of a 94 for $300. I think that's a good price. Also on my way home from work last night it gave out so I need her back on the road ASAP
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Old Feb 15, 2013 | 09:00 AM
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Oh and I'm doing it with my buddy at his house and his old lady has a 2000 xj as well so hopefully that will give me good refrance
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Old Feb 15, 2013 | 09:29 AM
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Originally Posted by 00exjay
Because my motor had a cracked head which killed the bearings and made it knock like the police on the door of a high school party. 15 minutes after she started knocking a guy heard it and told me he would sell me one out of a 94 for $300. I think that's a good price. Also on my way home from work last night it gave out so I need her back on the road ASAP
There may be too many differences between the '94 4.0 and the '00 4.0 for you to cope with, such as intake/exhaust manifold compatibility between the two cylinder heads and the lack of a coil rail attachment on the '94 head.

Consult with cruiser54, and others, on any/all problems you'll run into.
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Old Feb 15, 2013 | 10:35 AM
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I plan on swapping the heads. The head on my current motor is off an 04 grand so im hoping all I need is to swap heads and swap the distributor for the cam sensor but trust me if I have any problems I'm coming on here. So many good recourses
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Old Feb 15, 2013 | 10:41 AM
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Year: 1992
Model: Cherokee
Engine: 4.0L HO
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