Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Hole in t case

Thread Tools
 
Search this Thread
 
Old 10-12-2009, 07:23 AM
  #1  
Junior Member
Thread Starter
 
Tx93cherokee's Avatar
 
Join Date: Sep 2009
Posts: 31
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default Hole in t case

So I bought a Cherokee, and went to change t case fluid and it was bone dry . I added fluid and drove it, everything seemed to work. I changed the fluid several times to clean it out(first time looked like mud). It developed a bad leak so I took it in for what might be a bad gasket and apparently there is a hole.

So I need a new t case. I'm assuming the vehicle cannot be driven without fluid in t case? Not just when using 4wd? Also, is it hard to install?
Old 10-12-2009, 07:40 AM
  #2  
Junior Member
 
Laddie's Avatar
 
Join Date: Sep 2009
Location: montague,MI
Posts: 55
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0
Default

just swapped mine last friday. Wasn't bad. took about 4 hours by myself. Had to have my brother help get the new one lined up and on the shaft, but other than that, all went pretty well. get a can of PB blaster ahead of time and spray all the bolts on the chassis(t-case crossmember) and the axles real well, as many times as you can, this will help when it comes time to unbolt everything.
Old 10-12-2009, 08:05 AM
  #3  
CF Veteran
 
ktmracer419's Avatar
 
Join Date: Sep 2007
Posts: 4,869
Likes: 0
Received 14 Likes on 10 Posts
Default

the only bolts you really have to worry about breaking are the crossmember bolts. and the lower you can get the t-case the better, disconnect the linkage as well as exhaust to get at those upper nuts holding the case on. theres 6 of them. It can be a one man job getting the new case on, but it isnt fun.i had to do a few sets of t-case pushups saturday night myself.

i poked a hole in my t-case early this summer. I jb welded it back up and have been running it since.

i do have a belly skid, but i backed into an upsidedown J shaped rock, lucky i know.
Old 10-12-2009, 08:25 AM
  #4  
Newbie
 
95Heep's Avatar
 
Join Date: Oct 2009
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Year: 1989
Model: Cherokee
Engine: 4.0L
Default

Where are you located? I have a spare T-case
Old 10-12-2009, 08:33 AM
  #5  
Junior Member
Thread Starter
 
Tx93cherokee's Avatar
 
Join Date: Sep 2009
Posts: 31
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Any options here other than new t case?
Old 10-12-2009, 08:36 AM
  #6  
Junior Member
Thread Starter
 
Tx93cherokee's Avatar
 
Join Date: Sep 2009
Posts: 31
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Houston
Old 10-12-2009, 08:44 AM
  #7  
CF Veteran
 
ktmracer419's Avatar
 
Join Date: Sep 2007
Posts: 4,869
Likes: 0
Received 14 Likes on 10 Posts
Default

depending on the hole

jb weld
Old 10-12-2009, 08:57 AM
  #8  
Newbie
 
95Heep's Avatar
 
Join Date: Oct 2009
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Year: 1989
Model: Cherokee
Engine: 4.0L
Default

Could ship but PA to TX won't be that cheap
Old 10-12-2009, 10:47 AM
  #9  
CF Veteran
 
MasterShakeXJ's Avatar
 
Join Date: Nov 2008
Location: Eugene, OR
Posts: 1,251
Likes: 0
Received 0 Likes on 0 Posts
Year: 01
Model: Cherokee
Engine: 4.0L I6
Default

did you actually see the hole in the case? pics?
Old 10-12-2009, 11:04 AM
  #10  
CF Veteran
 
4.3L XJ's Avatar
 
Join Date: Aug 2008
Location: Chico, CA
Posts: 6,551
Received 480 Likes on 412 Posts
Year: 1986
Model: Cherokee
Engine: 4.3L with headers and full 3" exhaust system
Default

A better question might be: How did you get the hole? If it was from a worn chain or something better get the new case.
Old 10-12-2009, 11:19 AM
  #11  
Senior Member
 
Mike1998XJ's Avatar
 
Join Date: Apr 2009
Location: Grand Haven, Michigan
Posts: 922
Likes: 0
Received 2 Likes on 2 Posts
Year: 1998, 1999
Model: Cherokee
Engine: 4.0
Default

What kind of fluid did he use also. The wrong fluid can cause leaks.
Mike
Old 10-12-2009, 12:30 PM
  #12  
Junior Member
Thread Starter
 
Tx93cherokee's Avatar
 
Join Date: Sep 2009
Posts: 31
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Small hole in bottom of t case caused from something on inside
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
JayneCobb
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
26
08-11-2020 03:22 PM
NM-XJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
18
10-23-2018 04:21 PM
JeepStephie99
Engines/Tranny/T-Case
107
07-12-2016 01:58 PM
agrasso5567
Cherokee Chat
13
09-27-2015 03:08 PM
Chick-N-Picker
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
7
09-21-2015 06:06 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Hole in t case



All times are GMT -5. The time now is 11:58 PM.