Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Headlight problems 96xj classic.

Thread Tools
 
Search this Thread
 
Old Oct 19, 2018 | 04:53 PM
  #1  
GalvanizedHero's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2018
Posts: 30
Likes: 0
Model: Cherokee (XJ)
Default Headlight problems 96xj classic.

Hello friends. Sorry for the spamming but I'm trying to knock these problems out one at a time. I'm having the issue of my headlights turn themselves off and on which I hear is a common problem.

I've done some googling and they say there's a diy fix but I couldn't find any specifics searching the forums. I have noticed some extra wiring leading up and out of the firewall with some fuses spliced in to them which may be the fix in question but those were long rotted out.

I have attached some pics of what I have going on down here if anything looks familiar. The black and pink wires were spliced in to the red and blue wires which I assume are ignition. Behind the pink and black wires was a junction with two fuses in it. The wires coming out the other side of the firewall were blue and red iirc (I didn't take a picture before I yanked them, sorry) but in the second pic the red wire leading to the headlights was secured under a bolt for the airbox and blown up lol.

If anyone can take a look and tell me what they think I have going on here that'd be great and I'd much appreciate a link to a write up/thread on the fix for the headlight problem.

If you need any pics or more info please let me know. Thanks guys!


Reply
Old Oct 19, 2018 | 05:55 PM
  #2  
Garrett S.'s Avatar
Member
 
Joined: Dec 2016
Posts: 207
Likes: 0
From: delaware
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
Default

Not sure what your wires are for, but the headlights going off is very common. The problem is the factory headlight switch can't handle the amps they send through it so when it gets hot, the lights shut off. The accepted fix is to install some relays so all the amperage doesn't go through the switch. You can buy a premade harness with relays online, or if you are good at electrical work make one yourself. Some people have used the Putco harness, but there are others out there.
Reply
Old Oct 19, 2018 | 06:18 PM
  #3  
GalvanizedHero's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2018
Posts: 30
Likes: 0
Model: Cherokee (XJ)
Default

Originally Posted by Garrett S.
Not sure what your wires are for, but the headlights going off is very common. The problem is the factory headlight switch can't handle the amps they send through it so when it gets hot, the lights shut off. The accepted fix is to install some relays so all the amperage doesn't go through the switch. You can buy a premade harness with relays online, or if you are good at electrical work make one yourself. Some people have used the Putco harness, but there are others out there.
I wonder how much cheaper it would be to build my own. You'd think someone would have come out with a heftier switch by now.
Reply
Old Oct 19, 2018 | 06:23 PM
  #4  
Garrett S.'s Avatar
Member
 
Joined: Dec 2016
Posts: 207
Likes: 0
From: delaware
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
Default

I know there's a cheaper one out there, I don't remember where though. Replacing the switch with a new one helps for a while, but It will do the same thing again eventually.
Reply
Old Oct 19, 2018 | 10:14 PM
  #5  
HappyTrails's Avatar
Seasoned Member
 
Joined: Jul 2013
Posts: 426
Likes: 10
From: Groveland, CA
Year: 1996 Two Door Wagoneer
Model: Cherokee
Engine: 4.0L
Default Headlight Wire and Relay Project

Hand made my harness and relay circuits. Don't regret it one bit. Never had the lights go out since. Do same. Design you own. Relays near the battery on the firewall.

Old post and pic here:

https://www.cherokeeforum.com/f67/he...2/#post3165068
Reply
Old Oct 20, 2018 | 09:31 AM
  #6  
cruiser54's Avatar
::CF Moderator::
 
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

About $20 delivered. I've installed about 10 of them.

http://www.ebay.com/itm/CERAMIC-H4-H...-/330997592807
Reply
Old Oct 20, 2018 | 10:44 AM
  #7  
GalvanizedHero's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2018
Posts: 30
Likes: 0
Model: Cherokee (XJ)
Default

Originally Posted by cruiser54
About $20 delivered. I've installed about 10 of them.

http://www.ebay.com/itm/CERAMIC-H4-H...-/330997592807
I loved happyTrails idea but $20 sounds about right lol. Thanks bud.
Reply
Old Oct 20, 2018 | 02:35 PM
  #8  
cruiser54's Avatar
::CF Moderator::
 
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by GalvanizedHero
I loved happyTrails idea but $20 sounds about right lol. Thanks bud.

You bet. Enjoy your brighter head lights!!!!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GalvanizedHero
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
19
Oct 18, 2018 07:07 PM
dsfboo
Wanted
1
Jan 17, 2010 09:48 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 09:37 PM.