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exhaust/intake manifold lower bolt removal

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Old 10-16-2016, 11:19 AM
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Default exhaust/intake manifold lower bolt removal

2000 4.0--I am having a hard time getting the lower bolts out of the manifolds--the ones toward the rear. Is there a trick or particular wrench/tool that will make it easier? Thanks.
Old 10-16-2016, 02:38 PM
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Originally Posted by mikesignal
2000 4.0--I am having a hard time getting the lower bolts out of the manifolds--the ones toward the rear. Is there a trick or particular wrench/tool that will make it easier? Thanks.
You need a universal socket. The ones that articulate in any direction. Pretty much only way I've found to get them out.
Old 10-16-2016, 04:15 PM
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I've gotten them with normal stuff. Memory is vague, but that back one, I think I needed to fish just the extension and socket in there on the bolt first, then plug the ratchet head onto the extension. Silly question, you did remove the air cleaner I hope.
Old 10-16-2016, 04:25 PM
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i second the normal tools. extension length is key. i think i recall using a ratcheting wrench on most of those bolts.
Old 10-16-2016, 06:33 PM
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I think I got that one from underneath, IIRC.
Old 10-16-2016, 07:26 PM
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thanks for all the input...yes air cleaner is removed....and I am going to the store to get a ratcheting 14mm tomorrow. I will also take a look from underneath to see if that helps with the last one.
Old 10-16-2016, 07:29 PM
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Best bet is as mentioned: using a swivel with an extension. It's exactly what I did and worked fine. Use similar for the torque wrench. The swivel will throw the torque value off a little, but I just gave it a few extra foot pounds of love (10-15). Been holding up for years. Good luck!
Old 10-16-2016, 09:24 PM
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As mentioned extension length is key. They are accessible. I usually throw in studs after a manifold removal reusing the stock convex washers.
Old 10-21-2016, 08:00 AM
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Just wanted to post how I removed the 2 lower bolts towards the back of the engine. I removed the idler pulley bracket for more room, put a wrench on the bolts, then used the butt end of a hammer to push the wrench and break them loose. Once they were broken loose I was able to use the wrench with my hand. I just could not get enough torque on the wrench with my bare hands to break them loose because my arm was extended too far. I also tried from underneath using a swivel head with extensions and a ratchet. It just didn't seem like I was getting the correct angle, and getting a good bite on the bolt head. I was afraid I was going to round off the bolt head.
Old 10-21-2016, 09:40 AM
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Those bolts were a pain in the butt to get out and back in. I accomplished this by using difference extensions, bought a 3 pack of different lengths to ensure I wouldnt have to make frequent trips to Home Depot if I had the wrong size.
Old 10-21-2016, 10:35 AM
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I got lucky with mine. All of them were not on so tight that I couldn't get it off with a 14mm wrench. I had a hard time with the ratchet so I just didn't use it. Good luck fellow previous head crack owner. Mine's starting to look like a complete engine again after getting the intake back on.


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