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Budget Builds: What Junkyard Parts Will Fit Cherokee?

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Old Aug 12, 2014 | 11:04 PM
  #2071  
RacerX's Avatar
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From: Snohomish County, WA
Year: 1989
Model: Cherokee
Engine: 4.0L
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Originally Posted by RedZeppelinXJ
Hey guys for the sake of everyone doing budget junkyard builds I was wondering what parts from other vehicles will fit an XJ with little or no modification that will help the performance/offroad capabilities of the XJ....feel free to post your mods and links to build threads if you have them.....this thread is to help new guys on a budget get started

***note that these are not all bolt in mods, but can be done by most who are mechanically inclined with the right tools

Here is the latest re-cap of what we have found:

Suspension & Lift:
1. ZJ V8 Upcountry Coils = 1-1.5" lift
2. F-150/Bronco Coils ('70s-ish) = 4-4.5" lift
3. S10 (P/U or Blazer) leaf packs (cut eyes off S10 main and bolt pack under XJ main) = 3-4" lift (may require use of degree shims)
4. Dakota Bastard Pack (do same as with S10 pack) = ~4" lift
5. JK shocks = slight mod to fit 2-4" lift (some dispute)
6. MJ Shackles = 1/2" lift
7. Camaro Spring Isolators = 1.5" lift
8. Full size Blazer Bastard Pack (do same as S10 pack) = 4-4.5" lift (may require use of shims) may be stiffer than S10 leafs
9. ZJ spring isolators = stronger, metal core, can be stacked
10. GM fullsize pickup shackles ('95-99) = 1.5" lift, better shackle angle
11. Thunderbird Front Coils ('83-97) = 3-4" lift (varies in lift and softness by year and trim package), will need top plate from strut too
12. Any 2.5" wide leaf spring can be used between to make a bastard pack (they may differ in stiffness and lift)
13. S10 Shocks (Rear only) = good for the lift you will get when you do a bastard pack
14. TJ Lift Coils (front only) = provide 1" less lift on an XJ than on a TJ

Brakes:
1. WJ brake booster
2. WJ Master Cylinder
3. YJ Brake Lines = 3-4" longer
4. Dodge Ram Van Brake Lines = 10-12" longer (for big lifts)
5. WJ Rotors/Calipers = bigger brakes and more stopping power (will fit 15" rims)
6. ZJ brake booster, master cylinder, proportioning valve = may need for disc conversion
7. XJ '95+ brake booster and master cylinder = dual diaphragm
8. Dakota Rear Softlines ('95-00) = 6" longer
9. GM C/K1500 Front Softlines ('90-95) = 6" longer
10. KJ disc brake set-ups can be used for a conversion on your XJ axle

Axles:
1. Ford 8.8 inch ('97+) = need spring & shock mounts (3.55, 3.73, or 4.10, maybe LSD, Disc Brakes)
2. XJ I-4 & some V6 = may have 3.73, 4.10, or 4.56 gears may have vacuum discos
3. XJ C8.25 ('97+) = bolt in and upgrades to 29 spline (strength comparable to D44)
4. XJ D44 = found in some but not all '87-'89 XJ's with Towing Package
5. Lincoln Lockers = welded spider gears, operates like a spool, must be a GOOD welder
6. MJ D44 = need new spring perches and shock mounts
7. XJ D30 = ('95-'99) non-disconnect, larger u-joints, high pinion, bolt in
8. Homebrew posi-locks for '84-90 vacuum disconnect D30s, eliminates vacuum actuation (use search function)

Front End & Steering:
1. ZJ V8 Tierods = beefier & bolt in
2. WJ Knuckles/Tierods/Draglinks = beefier and crossover steering
3. Durango Steering Box = beefier
4. 350 or 351 Power Steering Pump = helps with oversize tires (requires welding)
5. WJ LCA's = more tire clearance (some grinding required)
6. ZJ pitman arm = 1 inch drop over stock
7. WJ rear LCA's = replace XJ front LCA's, 2" longer to accommodate a lift, some grinding required
8. WJ power steering pump (fits '96+, plug return hole, and use XJ pulley)
9. V8 ZJ front sway-bar
10. JK rear UCA = use as XJ LCA, its about 1-2" longer

Engine/Transmission/T-case:
1. Newer XJ intakes (may require some modification)
2. Mustang 5.0 Injectors = near bolt in (have 4 holes instead of 1, more fuel, better spray)
3. ZJ V8 alternator = more power to run accessories (some grinding required) 136A (for 1991 and newer XJ's).
4. Ford Electric Fan ('90-95 3.8L Taurus, '87-93 5.0L Mustang) = replaces mechanical fan, more cooling (8C607)
5. 2.5L Dakota Alternator = bolt in, upgrades to 117A
6. Dodge Neon Injectors = better throttle response
7. '94+ V6 Dakota AX-15 = bolt in (but must use XJ bellhousing)
8. ZJ and WJ stock tranny coolers with stacked plates (even an upgrade for us with the stock fin style)
9. 5spd crossmembers give 3/4 inch t-case drop on autos with no loss in ground clearance
10. Hoodvents (i.e. Lebaron, Laser, Turbo Thunderbird etc.) = help keep ur 4.0 cool at low speeds
11. You can convert the closed system to open without replacing your radiator by using the fill cap from a 4.7 durango or dakota, cutting it into your upper hose, and replace your bottle with an MJ overflow tank or any that fit. Then cap off or eliminate the T'ed lines in the heater core.
12. Homebrew Slip Yoke Eliminator (use search function)


Body/Interior/Armor:
1. 97+ mirrors are direct bolt in to older XJ's and allow you to fold them in on tight trails.
2. MJ/2 Door XJ Bucket seats = tilt forward, bolt in
3. ZJ gas tank skid = can be modified to fit 97+
4. GM power antennas replace your broken XJ's with little modification
5. XJ '97+ doors onto older cherokees = one piece windows and better mirrors
6. XJ overhead console = most commonly found in '00-01 or higher trim level, provides space for switches etc.
7. '97+ center console = can be made to fit '96 and older, gives you cupholders!
8.'96-00 Ford Explorer hatch shocks = lift your hatch about 3" lower but are beef (ever see one that doesn't work?) need modification for '97+
9. OEM skid plates (Front, Tranny, T-case, gas tank, found on "up-country" package XJ's)
10. OEM swing-out tire carriers, get the bumper with it, found mainly on '84-'90 XJ's

*feel free to ask questions about any of these mods

**Also Blazin Den has made a list of links to build threads for us! Recap with Links!

***Here is the Link to the thread on Jeepforum.com where most of this info came from Budget Builds: What Junkyard parts will fit an XJ?
Originally Posted by blacksmith1770
What year Dakota with the 2.5L? Thanks
I believe NAXJA forum has the same list with links.

Incomplete list on JF - http://www.jeepforum.com/forum/f11/b...-links-854723/

BTW, there should be a separate category for Electrical & Electronics


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Old Aug 13, 2014 | 07:19 AM
  #2072  
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
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Anyone use the GMC/Chevrolet front brake lines? How is fitment?
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Old Aug 13, 2014 | 05:08 PM
  #2073  
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From: Manteca, CA
Year: 1998
Model: Cherokee
Engine: 4.0
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Yep. Work great.
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Old Aug 13, 2014 | 09:13 PM
  #2074  
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
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Originally Posted by DirtRoadXJ
Yep. Work great.
OK thanks. I'm tearing my front end down this weekend and wanted to address the issue of short lines
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Old Aug 17, 2014 | 09:15 PM
  #2075  
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
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Well I went and got some brake lines for a 1994 Chev 1500 4x4 5.7L for my jeep in hopes they where longer. Got them from auto zone. Well I measured them and they are only 1" longer than stock so I took them back. I'm need longer lines for my front brakes. Any other lines that will work?
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Old Aug 18, 2014 | 06:50 AM
  #2076  
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From: Huntsville, Tn
Year: Different Years (I have several XJ's)
Model: Cherokee
Engine: 4.0 HO
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Originally Posted by drhoward1988
Anyone use the GMC/Chevrolet front brake lines? How is fitment?
How big is your lift?
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Old Aug 18, 2014 | 07:07 AM
  #2077  
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
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Originally Posted by LawDog9

How big is your lift?
4.5" lift now. I've already straightened out the hard line and its sufficient enough to drive but I can't really wheel with it. I'm also gonna add a 1" spacer up front after I do my rear lift and sye to level it out. So I'm trying to find lines that I can flex with with no worries on 5.5" of lift.
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Old Aug 18, 2014 | 07:11 AM
  #2078  
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From: Mercer County, NJ
Year: 2001
Model: Cherokee
Engine: 4.0L I6 HO
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Originally Posted by drhoward1988

4.5" lift now. I've already straightened out the hard line and its sufficient enough to drive but I can't really wheel with it. I'm also gonna add a 1" spacer up front after I do my rear lift and sye to level it out. So I'm trying to find lines that I can flex with with no worries on 5.5" of lift.
There's YJ lines or iirc Ram lines you can use.
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Old Aug 18, 2014 | 07:20 AM
  #2079  
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
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Originally Posted by sycoglitch

There's YJ lines or iirc Ram lines you can use.
Yj for the front, but they are only 3" longer from what I've read. I thought the dodge lines where only for the rear.
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Old Aug 18, 2014 | 07:22 AM
  #2080  
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From: Frederick, MD
Year: 1989
Model: Cherokee
Engine: 4.0
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Iirc c1500 lines work and are Hella long. Just need to fab a way to hook to the body.
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Old Aug 18, 2014 | 07:33 AM
  #2081  
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From: Mercer County, NJ
Year: 2001
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Engine: 4.0L I6 HO
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Originally Posted by drhoward1988

Yj for the front, but they are only 3" longer from what I've read. I thought the dodge lines where only for the rear.
How much down travel you currently running. You test it yet
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Old Aug 18, 2014 | 08:13 AM
  #2082  
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From: Wetumpka, AL
Year: 1987
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Originally Posted by sycoglitch

How much down travel you currently running. You test it yet
I haven't measured it yet. I know when I lifted my front that the front lines would try and limit my down travel. I bent the hard lines down to give a little extra. I figure 5"-7" extension would suffice my needs.
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Old Aug 30, 2014 | 02:08 AM
  #2083  
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From: bullard,Texas
Year: 1987
Model: Cherokee
Engine: 4.0
Default headlights

does anyone know what or if any headlights from other vechiles will fit an old 87 xj with little or no mods.? sorry i worded the question wrong. i'm tring to get away from the seal beam lights want to go with a better lighting system. like a h4 kit

Last edited by texashick; Sep 6, 2014 at 10:10 AM. Reason: bad wording of question.
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Old Aug 30, 2014 | 08:00 AM
  #2084  
NewKindOfClown's Avatar
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From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
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Originally Posted by texashick
does anyone know what or if any headlights from other vechiles will fit an old 87 xj with little or no mods.?
Any 5x7 headlight with an H4 connection. They're extremely common, and you can pick up new replacements for about $25 or so
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Old Sep 5, 2014 | 03:16 AM
  #2085  
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Model: Cherokee
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Originally Posted by texashick
does anyone know what or if any headlights from other vechiles will fit an old 87 xj with little or no mods.?
89-94 nissan 240sx headlights are the same. Like clown said they're very common. Can be bought off the shelf at the parts store.
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