Blocked bolts for the tailpipe hanger bracket. Plus, angle grinder update!!
Thread Starter
Banned
Joined: Oct 2012
Posts: 1,744
Likes: 2
From: USA
Year: 1998
Model: Cherokee
Engine: 4.0L i6
Knock the rest of what off? The bracket? The bracket will come off without the bolt heads, but what I'm asking is how you'd reinstall the bracket now that the 2 bolt holes are jammed with busted bolts. Easy out? I don't think so, if the bolt head snapped off from being rusted solid.
Senior Member
Joined: May 2014
Posts: 672
Likes: 5
From: Colorado
Year: 2001, 1997
Model: Cherokee
Engine: 4.0L
To fix it right you need to replace the nut strips or remove them and use some mechanics wire and drop carriage bolts in like you were installing a hitch receiver and didn't use nut strips. End of story.
Seasoned Member
Joined: Dec 2012
Posts: 340
Likes: 0
From: Indiana
Year: 1998
Model: Cherokee
Engine: 4.0
If you end up shearing the bolts, the only way you will be able to remove the remaining portion of the bolt and nutstrip will be to remove the bumper. The nutstrips fit into the frame rails through an access hole that's located underneath the bumper bracket. The brackets have 4 bolts on each side. A few of them are a PITA to get to, but it's not that difficult. If the worst case scenario happens, and removing the bumper is off the table, I guess you could just go back to the coat hanger method and call it a day. Just slap a Rough Country sticker on it. Nobody will know the difference.
Last edited by LAF1269; Nov 17, 2014 at 10:52 PM.
Seasoned Member
Joined: Sep 2013
Posts: 362
Likes: 2
From: LI, NY
Year: 2000
Model: Cherokee
Engine: 4.0
Member
Joined: Jun 2013
Posts: 242
Likes: 1
From: Dayton, Ohio
Year: 2000
Model: Cherokee
Engine: 4.0L
Knock the rest of what off? The bracket? The bracket will come off without the bolt heads, but what I'm asking is how you'd reinstall the bracket now that the 2 bolt holes are jammed with busted bolts. Easy out? I don't think so, if the bolt head snapped off from being rusted solid.
Thread Starter
Banned
Joined: Oct 2012
Posts: 1,744
Likes: 2
From: USA
Year: 1998
Model: Cherokee
Engine: 4.0L i6
Tried this job for the third time tonight, and gave up yet again.
As I was spinning the bolts loose, I was hearing CRUNCHING of that nut strip with each turn.
No big deal, I figured, since the holes of the 2 bolts should be protected from the elements.
I figured, if I was unable to re-thread the bolt into the nut strip, I could just toss the bracket in the garbage, and tie the tailpipe to the leaf spring.
But, since the bolt was so hard to spin, I started to seriously doubt I could ever get the bolt back in. I had to use a breaker bar even after 10 turns.
Might not be able to spin it hard enough for it to catch.
Once I noticed that the gas tank shield was also held up by the 2 bolts, I decided this is a job for a professional.
Now, I'd have to hold the nut strip down while trying to thread 2 through moving parts, and I can't zip tie the gas tank shield.
This is a 2 man job, b/c you need 4 hands.
One to hold down the end of the nut strip.
One to spin the ratchet
One to stabilize the ratchet extension bar
One to help align the bracket and tank shield in place while installing.
Hung it with coat hanger wire for the 3rd time and went back in, defeated.
As I was spinning the bolts loose, I was hearing CRUNCHING of that nut strip with each turn.
No big deal, I figured, since the holes of the 2 bolts should be protected from the elements.
I figured, if I was unable to re-thread the bolt into the nut strip, I could just toss the bracket in the garbage, and tie the tailpipe to the leaf spring.
But, since the bolt was so hard to spin, I started to seriously doubt I could ever get the bolt back in. I had to use a breaker bar even after 10 turns.
Might not be able to spin it hard enough for it to catch.
Once I noticed that the gas tank shield was also held up by the 2 bolts, I decided this is a job for a professional.
Now, I'd have to hold the nut strip down while trying to thread 2 through moving parts, and I can't zip tie the gas tank shield.
This is a 2 man job, b/c you need 4 hands.
One to hold down the end of the nut strip.
One to spin the ratchet
One to stabilize the ratchet extension bar
One to help align the bracket and tank shield in place while installing.
Hung it with coat hanger wire for the 3rd time and went back in, defeated.
Last edited by BimmerJeeper; Nov 24, 2014 at 06:17 PM.
Member
Joined: Jun 2013
Posts: 242
Likes: 1
From: Dayton, Ohio
Year: 2000
Model: Cherokee
Engine: 4.0L
It is only a two man job if the other guy has to hold your beer. Lay your tools where you will be able to reach them with one hand, lay on ground under and slightly too side of where you are working and don't forget goggles or face mask use 2 hands to align heat shield, hold heat shield in place with 1 hand and pickup the hanger bracket with other hand and line up the holes. push into unirail with 1 hand and grab bolt, gently insert bolt into hole and spin clockwise until you get thread engagement, finger tighten until you are sure it won't fall out under force of gravity, grab second bolt with 1 hand and follow same procedure as first bolt, now tighten both bolts with fingers until they become difficult, now both hands should be free to pick up ratchet with extension and socket already mounted, tighten both bolts more or less evenly so bracket tightens flush with heat shield and unirail and you don't pinch either bolt with heat shield or bracket. Do not use a breaker bar to reinstall the bolts.
::CF Administrator::





Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Tried this job for the third time tonight, and gave up yet again.
As I was spinning the bolts loose, I was hearing CRUNCHING of that nut strip with each turn.
No big deal, I figured, since the holes of the 2 bolts should be protected from the elements.
I figured, if I was unable to re-thread the bolt into the nut strip, I could just toss the bracket in the garbage, and tie the tailpipe to the leaf spring.
But, since the bolt was so hard to spin, I started to seriously doubt I could ever get the bolt back in. I had to use a breaker bar even after 10 turns.
Might not be able to spin it hard enough for it to catch.
Once I noticed that the gas tank shield was also held up by the 2 bolts, I decided this is a job for a professional.
Now, I'd have to hold the nut strip down while trying to thread 2 through moving parts, and I can't zip tie the gas tank shield.
This is a 2 man job, b/c you need 4 hands.
One to hold down the end of the nut strip.
One to spin the ratchet
One to stabilize the ratchet extension bar
One to help align the bracket and tank shield in place while installing.
Hung it with coat hanger wire for the 3rd time and went back in, defeated.
As I was spinning the bolts loose, I was hearing CRUNCHING of that nut strip with each turn.
No big deal, I figured, since the holes of the 2 bolts should be protected from the elements.
I figured, if I was unable to re-thread the bolt into the nut strip, I could just toss the bracket in the garbage, and tie the tailpipe to the leaf spring.
But, since the bolt was so hard to spin, I started to seriously doubt I could ever get the bolt back in. I had to use a breaker bar even after 10 turns.
Might not be able to spin it hard enough for it to catch.
Once I noticed that the gas tank shield was also held up by the 2 bolts, I decided this is a job for a professional.
Now, I'd have to hold the nut strip down while trying to thread 2 through moving parts, and I can't zip tie the gas tank shield.
This is a 2 man job, b/c you need 4 hands.
One to hold down the end of the nut strip.
One to spin the ratchet
One to stabilize the ratchet extension bar
One to help align the bracket and tank shield in place while installing.
Hung it with coat hanger wire for the 3rd time and went back in, defeated.

Please tell me you didn't hang your exhaust off your leaf spring....
CF Veteran
Joined: Aug 2010
Posts: 8,357
Likes: 103
From: Canton, MI
Year: 1999
Model: Cherokee
Engine: 4.0
Tried this job for the third time tonight, and gave up yet again.
As I was spinning the bolts loose, I was hearing CRUNCHING of that nut strip with each turn.
No big deal, I figured, since the holes of the 2 bolts should be protected from the elements.
I figured, if I was unable to re-thread the bolt into the nut strip, I could just toss the bracket in the garbage, and tie the tailpipe to the leaf spring.
But, since the bolt was so hard to spin, I started to seriously doubt I could ever get the bolt back in. I had to use a breaker bar even after 10 turns.
Might not be able to spin it hard enough for it to catch.
Once I noticed that the gas tank shield was also held up by the 2 bolts, I decided this is a job for a professional.
Now, I'd have to hold the nut strip down while trying to thread 2 through moving parts, and I can't zip tie the gas tank shield.
This is a 2 man job, b/c you need 4 hands.
One to hold down the end of the nut strip.
One to spin the ratchet
One to stabilize the ratchet extension bar
One to help align the bracket and tank shield in place while installing.
Hung it with coat hanger wire for the 3rd time and went back in, defeated.
As I was spinning the bolts loose, I was hearing CRUNCHING of that nut strip with each turn.
No big deal, I figured, since the holes of the 2 bolts should be protected from the elements.
I figured, if I was unable to re-thread the bolt into the nut strip, I could just toss the bracket in the garbage, and tie the tailpipe to the leaf spring.
But, since the bolt was so hard to spin, I started to seriously doubt I could ever get the bolt back in. I had to use a breaker bar even after 10 turns.
Might not be able to spin it hard enough for it to catch.
Once I noticed that the gas tank shield was also held up by the 2 bolts, I decided this is a job for a professional.
Now, I'd have to hold the nut strip down while trying to thread 2 through moving parts, and I can't zip tie the gas tank shield.
This is a 2 man job, b/c you need 4 hands.
One to hold down the end of the nut strip.
One to spin the ratchet
One to stabilize the ratchet extension bar
One to help align the bracket and tank shield in place while installing.
Hung it with coat hanger wire for the 3rd time and went back in, defeated.
I thought you said you have an impact wrench.
I was able to hold the metal gas tank skid plate, (20 lbs), a tow hitch (25 lbs), and still was able to insert bolts in the holes (there was no nut strips, just few rectangle plates wits square holes for carriage bolts) and put the nuts on them. All with my two hands. Granted I also used both my feet and knees too.


