TOTM axle tech
Seasoned Member
Joined: Sep 2012
Posts: 304
Likes: 0
From: thompson,okanogan,shushwap area in central British columbian
Year: 91 laredo
Model: Cherokee
Engine: HO 4l
thanks for the info guys
I recently finished my axle upgrades and consider them a great balance between strength and $$
Reused the hp Dana 30, I'm running 30 spline axles with Ox Locker and tube seals. I welded the tubes, reclocked the knuckles and welded braces to them. I also added LCA skids and trussed the axle. Here's pics before paint.


The Rear axle is an explorer 8.8 with stock shafts and a Detroit. It has the tubes welded, is trussed and runs a Aluminum TA diff cover. Gearing is 4.88 with 35" tires. I've taken it out and ran it pretty hard on some trails with no issues.

Reused the hp Dana 30, I'm running 30 spline axles with Ox Locker and tube seals. I welded the tubes, reclocked the knuckles and welded braces to them. I also added LCA skids and trussed the axle. Here's pics before paint.


The Rear axle is an explorer 8.8 with stock shafts and a Detroit. It has the tubes welded, is trussed and runs a Aluminum TA diff cover. Gearing is 4.88 with 35" tires. I've taken it out and ran it pretty hard on some trails with no issues.

Junior Member
Joined: May 2008
Posts: 15,016
Likes: 11
From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
What's this thread for?
Show and tell?

Wagoneer Dana 44 with a Detroit, Trussed, chromo shafts, Super joints, Warn lock outs, 5 lug conversion, 4.56.
Yay.
Show and tell?

Wagoneer Dana 44 with a Detroit, Trussed, chromo shafts, Super joints, Warn lock outs, 5 lug conversion, 4.56.
Yay.
Seasoned Member
Joined: Sep 2012
Posts: 304
Likes: 0
From: thompson,okanogan,shushwap area in central British columbian
Year: 91 laredo
Model: Cherokee
Engine: HO 4l
[QUOTE=troy5118;2040567]I recently finished my axle upgrades and consider them a great balance between strength and $$
Reused the hp Dana 30, I'm running 30 spline axles with Ox Locker and tube seals. I welded the tubes, reclocked the knuckles and welded braces to them. I also added LCA skids and trussed the axle. Here's pics before paint.
The Rear axle is an explorer 8.8 with stock shafts and a Detroit. It has the tubes welded, is trussed and runs a Aluminum TA diff cover. Gearing is 4.88 with 35" tires. I've taken it out and ran it pretty hard on some trails with no issues.
[QUOTE=troy5118;2040567]
ya this is similar to where i plan to go with mine (still figuring out truss designe) but ya those look great !!
Reused the hp Dana 30, I'm running 30 spline axles with Ox Locker and tube seals. I welded the tubes, reclocked the knuckles and welded braces to them. I also added LCA skids and trussed the axle. Here's pics before paint.
The Rear axle is an explorer 8.8 with stock shafts and a Detroit. It has the tubes welded, is trussed and runs a Aluminum TA diff cover. Gearing is 4.88 with 35" tires. I've taken it out and ran it pretty hard on some trails with no issues.
[QUOTE=troy5118;2040567]
ya this is similar to where i plan to go with mine (still figuring out truss designe) but ya those look great !!
Last edited by diego94; Sep 24, 2012 at 04:08 PM. Reason: oops knocked the quote out by accidet
Seasoned Member
Joined: Jun 2009
Posts: 294
Likes: 0
From: West Michigan
Year: 2000
Model: Cherokee
Engine: 4.0l IL6
Anybody ever dealt with a Dynatrac HP D44 for the front?
I was think about one of these, because after building the front D30 up its not that much more to get a D44 up front... kinda
Also anybody ever ran RCV CV axle shaft conversions? Looks pretty sweet and they are lifetime guaranteed (http://www.rcvperformance.com/)
I was think about one of these, because after building the front D30 up its not that much more to get a D44 up front... kinda
Also anybody ever ran RCV CV axle shaft conversions? Looks pretty sweet and they are lifetime guaranteed (http://www.rcvperformance.com/)
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Anybody ever dealt with a Dynatrac HP D44 for the front?
I was think about one of these, because after building the front D30 up its not that much more to get a D44 up front... kinda
Also anybody ever ran RCV CV axle shaft conversions? Looks pretty sweet and they are lifetime guaranteed (http://www.rcvperformance.com/)
I was think about one of these, because after building the front D30 up its not that much more to get a D44 up front... kinda
Also anybody ever ran RCV CV axle shaft conversions? Looks pretty sweet and they are lifetime guaranteed (http://www.rcvperformance.com/)
Seasoned Member
Joined: Jun 2009
Posts: 294
Likes: 0
From: West Michigan
Year: 2000
Model: Cherokee
Engine: 4.0l IL6
Yeah, but a man can dream.
I got quoted at $3500 without shipping for D44HP with standard shafts, reusing of the outer knuckles brakes and such, and an Eaton E-locker.
Figured it would cost me approx 2.2k after parts and labor to build a HP D30 with the same locker covers etc.
I got quoted at $3500 without shipping for D44HP with standard shafts, reusing of the outer knuckles brakes and such, and an Eaton E-locker.
Figured it would cost me approx 2.2k after parts and labor to build a HP D30 with the same locker covers etc.
Seasoned Member
Joined: Jun 2009
Posts: 294
Likes: 0
From: West Michigan
Year: 2000
Model: Cherokee
Engine: 4.0l IL6
Originally Posted by SeriousOffroad
The last one I built for a customer was in the $2800 range.
If it is a 44 wondering what type of housing you have used. G2 axle and gear only offers LP and they are stock Rubicon housings.
CF Veteran
Joined: Sep 2010
Posts: 4,968
Likes: 0
From: Salt Lake City, UT
Year: 2000
Model: Cherokee
Engine: 4.0L
I did Waggy's as I have never narrowed axles, or done a full swap like this before. It made it nice and simple... but If i where to do it again I would narrow a F250 housing and run a narrowed D60/shaved C&C 14BFF rear just for the overkill factor lol
I had a Waggy D44 front, 4.56 gears (spicer factory Chevy gears) with chevy flat tops knuckles, a lock right locker and stock shafts with mile marker hubs. (no breaks/issues so far with 35's) Could only find this blurry pic lol

The rear I have a 89 waggy D44, trussed with IRO truss, THICK usa standard 4.56's(stock carrier). with a Spartan Locker and stock shafts. Still has drums for easy E-brake (required in UT) but haven't felt the need for disk yet... also no issues/breaks. (pic before it was all done and painted)

Alloy shafts are next on the list... possibly 33 spline rears with a Detroit.
I had a Waggy D44 front, 4.56 gears (spicer factory Chevy gears) with chevy flat tops knuckles, a lock right locker and stock shafts with mile marker hubs. (no breaks/issues so far with 35's) Could only find this blurry pic lol

The rear I have a 89 waggy D44, trussed with IRO truss, THICK usa standard 4.56's(stock carrier). with a Spartan Locker and stock shafts. Still has drums for easy E-brake (required in UT) but haven't felt the need for disk yet... also no issues/breaks. (pic before it was all done and painted)

Alloy shafts are next on the list... possibly 33 spline rears with a Detroit.
Last edited by Gorillaxj; Oct 10, 2012 at 10:23 PM.
Seasoned Member
Joined: May 2011
Posts: 358
Likes: 1
From: idaho falls, idaho
Year: 97
Model: Cherokee
Engine: 4.0
as long as i understand correctly if you narrow the housing you have to do the shafts also. doesn't that cause an issue if you do break a shaft cause their won't be a easy fix you'd have to buy a new shaft and narrow it again. or is their an easier way? that's why my plan has been to stay away from narrowing any type of axle.
CF Veteran
Joined: Sep 2010
Posts: 4,968
Likes: 0
From: Salt Lake City, UT
Year: 2000
Model: Cherokee
Engine: 4.0L
as long as i understand correctly if you narrow the housing you have to do the shafts also. doesn't that cause an issue if you do break a shaft cause their won't be a easy fix you'd have to buy a new shaft and narrow it again. or is their an easier way? that's why my plan has been to stay away from narrowing any type of axle.
You do have to get a shorter shaft/s. Narrowing or cutting new splines into a stock shaft is a bad idea as the new cut splines are not near as strong as the stock ones (from what I have heard/read) Most opt for a alloy shaft which is stronger then stock and is made to the "custom" length. so breaking is not something most would worry about.
Or like Serious' setup, if you narrow the F250 axle to waggy width, you can run stock waggy shafts, Or alloy waggy shafts. making shaft selection/ordering very easy as its a pre-made setup and more then one company carries them. which is the Ideal setup to choose for a narrowed D44.


