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Old 03-25-2013, 02:34 PM
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Default t case drop

Can someone explain how to install a t case drop kit?? Found one thread but pics n directions wernt very good.
Old 03-25-2013, 02:39 PM
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Unbolt crossmember. Put out studs. Put in pucks. Bolt crossmember back on.
Old 03-25-2013, 02:47 PM
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Slighlty loosen the motor mounts, and support the transmission with a jack. Remove the bolt and nut on each side holding the crossmember to the unibody. (Spray with penetrating oil ahead of time, bolt is prone to snapping) lower the jack enough to slip the blocks in and reassemble using the hardware. Don't forget to tighten the motor mounts. ( I had an issue when I lowered the assembly my fuel line cracked where it runs through a clip along side the engine) so maybe unbolt the fastener before you drop it
Old 03-25-2013, 03:33 PM
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2 different instructions... Don't u have to take off the oil filter to loosen the pass side mount?
Old 03-25-2013, 03:37 PM
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All you have to do is support the cross member with a floor jack, take the old hardware out of the x-member, lower it enough to fit the drop in, install new hardware. Done.
Old 03-25-2013, 03:39 PM
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Okay. Some ppl say you have to remove carpet and all this crazy stuff and loosen motor mounts and remove oil filter and stuff.
Old 03-25-2013, 03:43 PM
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Floor Jack, and a breaker bar and you should be fine.
Old 03-25-2013, 06:22 PM
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Originally Posted by xjfirefighter
Slighlty loosen the motor mounts, and support the transmission with a jack. Remove the bolt and nut on each side holding the crossmember to the unibody. (Spray with penetrating oil ahead of time, bolt is prone to snapping) lower the jack enough to slip the blocks in and reassemble using the hardware. Don't forget to tighten the motor mounts. ( I had an issue when I lowered the assembly my fuel line cracked where it runs through a clip along side the engine) so maybe unbolt the fastener before you drop it
What is the best way to get the bolt out if you snap it?
Old 03-25-2013, 06:48 PM
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Heat it up glowing red. Use a reverse cut drill bit and drill it out. Or drill it out completely and retap it.
Old 03-25-2013, 07:59 PM
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I made my own out of 1x2" box tube, pulled studs went to orielly bought new bolts put it together. Took longer for the paint to dry than cutting and drilling and installing the damn drops.
Old 03-25-2013, 09:34 PM
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Originally Posted by 9294Forrest
Can someone explain how to install a t case drop kit?? Found one thread but pics n directions wernt very good.
Why are you installing tcase drap?
Old 03-25-2013, 09:46 PM
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Originally Posted by 1SIC4X4

Why are you installing tcase drap?
To get rid of driveline vibrations? I havent done the lift yet. But I ordered it just in case. Its inevitable that ill get them being a 99 with 242. 3" lift with new leaf packs will cause vibs.
Old 03-25-2013, 09:46 PM
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Originally Posted by 1SIC4X4

Why are you installing tcase drap?
If I don't get vibs ill send it back.. but I know I will.
Old 03-25-2013, 10:09 PM
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Sye kit..
Old 03-25-2013, 10:19 PM
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Originally Posted by 1SIC4X4
Sye kit..
242 transfer case dudeee ... Very little. Non existent support. I can't go on rustys or eBay or rough country or express or any website and just order one. They are ususally custom made per Order and expensive.


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