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Sunroof Fabrication Question

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Old Jun 19, 2011 | 11:44 PM
  #1  
robdiddy's Avatar
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From: Farmington, MI
Year: 1999
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Default Sunroof Fabrication Question

i didn't know where else to post this...

My 97 XJ came with an aftermarket sunroof, it leaked when i got it.. I cut it out, it leaked, wouldn't close. We ended up gutting it and just gluing the glass down. When i was at the junk yard i seen a 2000 XJ sport with I believe a stock sun roof.

Has anyone ever tried to remove the sunroof from a stock Xj and put it in another XJ?

I kind of want to see if...

1) The stock one will fit
2) If putting in the other sunroof would stop the leaking issue

If thats not an option, I'm debating just putting fiberglass resin around the edges of the leaking sunroof to permanently enclose it. But I'd like to get a working sun roof out of this deal... or in the worst case, just take the glass out... use a grinder or some other method to cut out the same measurement of metal from another xj and just weld or some how permanently attach a roof back into place. Thus ending the leaking issue and allowing me to redo the head liner with suede or something and never have to worry again.
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Old Jun 20, 2011 | 12:19 AM
  #2  
robdiddy's Avatar
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this is the situation



thats before i cut it open
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Old Jun 20, 2011 | 12:06 PM
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From: Columbia, SC
Year: 1999
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just measure to see if it fits, i dont think anyone has tried this but u can be the first!
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Old Jun 20, 2011 | 12:11 PM
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Year: 1998
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What probably happened is the ribs are allowing water to come in... Check out the following.....

http://www.donmar.com/Tech/JeepTSB.pdf

https://www.cherokeeforum.com/f59/re...of-vent-84324/
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Old Jun 20, 2011 | 11:36 PM
  #5  
robdiddy's Avatar
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Originally Posted by razor02097
What probably happened is the ribs are allowing water to come in... Check out the following.....

http://www.donmar.com/Tech/JeepTSB.pdf

https://www.cherokeeforum.com/f59/re...of-vent-84324/
What should i do? should I find somewhere to fix it? The sticker on the sunroof said manufactored in 98.. which means it pry was put in before this bulletin came about
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Old Jun 21, 2011 | 06:43 PM
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I would go to the pic n pull and cut out a patch piece, weld, grind, paint, Viola!
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Old Jun 28, 2011 | 11:36 AM
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Year: 1987
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Originally Posted by robdiddy
this is the situation

thats before i cut it open
Was it sealed on the outer rim of the rubber? I have a factory made sunroof in mine, and thats where it was leaking....$5 clear silicone....
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Old Jun 28, 2011 | 08:43 PM
  #8  
robdiddy's Avatar
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Originally Posted by FiftySix56
Was it sealed on the outer rim of the rubber? I have a factory made sunroof in mine, and thats where it was leaking....$5 clear silicone....
I think we sealed it there.. but i may double check. If I remember right we sealed every nook and cranny to stop it. it didnt work after a few days
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Old Jun 28, 2011 | 08:44 PM
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Originally Posted by jonjon99xj
just measure to see if it fits, i dont think anyone has tried this but u can be the first!
tried to pull it off today... The 2000 XJ with a sunroof in it was gone
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Old Jun 29, 2011 | 12:06 AM
  #10  
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From: Southern oregon
Year: 1987
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Originally Posted by robdiddy

I think we sealed it there.. but i may double check. If I remember right we sealed every nook and cranny to stop it. it didnt work after a few days
Oh, and check for holes on the inside, on the gasket...ive seen that a few times on not just my own xj, but some of my friends' cherokees and 4runners, even my own 4runner(dads rig now...long story). There also might be drain hoses running from the sunroof that can be either clogged, torn, or just old lol.
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Old Jul 3, 2011 | 07:13 PM
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Year: 1997
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Originally Posted by tntchitwood
I would go to the pic n pull and cut out a patch piece, weld, grind, paint, Viola!

Originally Posted by robdiddy
tried to pull it off today... The 2000 XJ with a sunroof in it was gone

I think he was getting at sheet metal, but that would depend if you like the sunroof enough. I personally think its another thing to break... but to each there own
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