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jeep xj rear driveshaft options
Thread Starter
Seasoned Member
Joined: May 2015
Posts: 313
Likes: 2
From: ROCKFORD IL
Year: 2001
Model: Cherokee
Engine: I6
i am looking into the hack and tap and a new drive shaft when i lift the jeep more. 
i have found an old thread that says they do work but there at 6.5"+
https://www.cherokeeforum.com/f33/st...ft-rear-86410/
MY QUESTION IS, would a front drive shaft work out of a xj, auto work?
..at what lift height?
..with a 3", 4.5" lift ?
SHARE WHAT YOU HAVE USED FOR A REAR DRIVE SHAFT AT YOUR HEIGHT

i have found an old thread that says they do work but there at 6.5"+
https://www.cherokeeforum.com/f33/st...ft-rear-86410/
MY QUESTION IS, would a front drive shaft work out of a xj, auto work?
..at what lift height?
..with a 3", 4.5" lift ?
SHARE WHAT YOU HAVE USED FOR A REAR DRIVE SHAFT AT YOUR HEIGHT
CF Veteran
Joined: Feb 2010
Posts: 3,353
Likes: 1
From: Missoula, MT
Year: 1999
Model: Cherokee
Engine: Golen 4.6 Stroker, AFE Headers, 62mm TB, 24 LB Injectors, Brown Dog kit, HF Cat, 3" Exhaust
The stock front will work at 4.5". Have a buddy that runs that. I personally spent the cash and went with Tom-Woods. Have not looked back.
Thread Starter
Seasoned Member
Joined: May 2015
Posts: 313
Likes: 2
From: ROCKFORD IL
Year: 2001
Model: Cherokee
Engine: I6
if I carry another driveshaft I have three shafts that could get me home.
carnage.
Beach Bum
Joined: Jul 2011
Posts: 6,123
Likes: 22
From: Cape Hatteras, North Carolina
Year: 2000 WJ
Model: Grand Cherokee
Engine: 4.0
When I lifted my rig to 4.5" I used my own front driveshaft for the rear hack-n-tap installation. It fitted good so I sourced another front shaft. Then returned the front shaft to its original position and rebuilt the sourced shaft.
There are a few good sellers of new shafts with Spicer components for $225.
1996 XJ 4.0 Automatic
242 transfer case, slightly longer than 231 !
8.25 axle
There are a few good sellers of new shafts with Spicer components for $225.
1996 XJ 4.0 Automatic
242 transfer case, slightly longer than 231 !
8.25 axle
Thread Starter
Seasoned Member
Joined: May 2015
Posts: 313
Likes: 2
From: ROCKFORD IL
Year: 2001
Model: Cherokee
Engine: I6
When I lifted my rig to 4.5" I used my own front driveshaft for the rear hack-n-tap installation. It fitted good so I sourced another front shaft. Then returned the front shaft to its original position and rebuilt the sourced shaft.
There are a few good sellers of new shafts with Spicer components for $225.
1996 XJ 4.0 Automatic
242 transfer case, slightly longer than 231 !
8.25 axle
There are a few good sellers of new shafts with Spicer components for $225.
1996 XJ 4.0 Automatic
242 transfer case, slightly longer than 231 !
8.25 axle
I have a 2001 4.0L, AUTO, 231, c8.25.
I have been thinking 3" but may 4.5" will be the better option...
CF Veteran
Joined: Jul 2013
Posts: 7,554
Likes: 17
From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
At 4 1/2" I bought a new driveshaft on eBay from Dave's Driveshaft Service custom made for my XJ for $199 with new large Spicer joints in it. About the same price of buy another old shaft and having it rebuilt but this is a perfect fit.
I still carry a spare front shaft just in case.
I still carry a spare front shaft just in case.
CF Veteran
Joined: Jan 2015
Posts: 1,381
Likes: 3
From: Southern Maryland
Year: 1991
Model: Cherokee
Engine: 1999 4.0L
On my 4.5" lift with an IRO/DBO hack-n-tap behind an AW4 (longest trans) to an 8.25 (longest pinion), my rear span is 32" long. Optimal length of a fully compressed shaft (measuring u-bolt center to center) would be about 31". The longest stock front driveshaft for an XJ is the one from the AW4, at 30.6 inches, so about 1.5" of extension. A good tight shaft will work for that but it is pushing it a bit, I have had a few that vibe when the joint is extended that far.
Manual transmissions are shorter, so the front and rear outputs on the transfer case are different positions. D35 rear axle has a shorter pinion which also affects things. Full SYE typically have a shorter rear output as well. All factors to consider.
Manual transmissions are shorter, so the front and rear outputs on the transfer case are different positions. D35 rear axle has a shorter pinion which also affects things. Full SYE typically have a shorter rear output as well. All factors to consider.
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Seasoned Member
Joined: Dec 2013
Posts: 320
Likes: 0
From: Eastern Michigan
Year: 2001
Model: Cherokee
Engine: 4.0
I ended up running an Adam's when I did my SYE. Bought the kit from them as well, and am very happy with it. Customer service was excellent, and they actually talked me out of doing the more expensive Teraflex SYE.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Install sye.
Measure.
Find on chart.
Purchase.
Install.
http://www.myjeepxj.com/useful-infor...aft-infomation
Measure.
Find on chart.
Purchase.
Install.
http://www.myjeepxj.com/useful-infor...aft-infomation
Senior Member
Joined: Dec 2010
Posts: 888
Likes: 2
From: Wekiva, FL
Year: 99 sport
Model: Cherokee
Engine: 4.0 i6
For strength and price I would find a later model V8 ZJ at the yard. Grab the front shaft. On the later model V8 zj the front shaft has large splines between the axle end and transfer case end. It can be pulled apart to be cut to fit. The spline end can be cut. There is a very thick blue grease used between the 2 pieces. I am at 7.5 inches with a H n T Sye. (true sye on the bench no time) and it works fine there are no splines showing. I should have taken pics when I did mine.
Just make sure when you grab it can come apart, you will see what i mean when your holding it once its been removed from the jeep. If I remember correctly there is somewhere between 4-7? inches of splines to play with to fit your height.
Just make sure when you grab it can come apart, you will see what i mean when your holding it once its been removed from the jeep. If I remember correctly there is somewhere between 4-7? inches of splines to play with to fit your height.
CF Veteran
Joined: Jul 2013
Posts: 7,554
Likes: 17
From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
Thread Starter
Seasoned Member
Joined: May 2015
Posts: 313
Likes: 2
From: ROCKFORD IL
Year: 2001
Model: Cherokee
Engine: I6
Seasoned Member
Joined: Dec 2013
Posts: 320
Likes: 0
From: Eastern Michigan
Year: 2001
Model: Cherokee
Engine: 4.0




