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Durango Gear Box / ZJ Steering Bar Swap Afterthoughts

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Old Dec 16, 2012 | 07:47 PM
  #91  
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From: Georgia
Year: 2004
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Originally Posted by dukie564
Yea you'll still need the washers. Two on each bolt was enough for me. You need to space it out far enough that you can bolt it up without it hitting the framerail
Alright, thanks. The local jy has one in stock. I am going to take a look at it tomorrow. Hope it is worth a flip. Cheapest I found on line refurbished was around $179. More than I want to spend but will if I have to.

Damn Jeep will be a $10k vehicle when I am done with the thing! Never intended for that to happen...
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Old Dec 18, 2012 | 04:30 PM
  #92  
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Check out my build page I ordered the jcr offroad spacer and got the Durango box
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Old Jan 26, 2013 | 12:39 AM
  #93  
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Year: 1999
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would you make or does someone sell that plate for the conversion, i want to do this too?
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Old Jan 26, 2013 | 12:51 AM
  #94  
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Originally Posted by pbudzy
would you make or does someone sell that plate for the conversion, i want to do this too?
I used iros with 2 washers.
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Old Jan 26, 2013 | 07:41 AM
  #95  
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Originally Posted by pbudzy
would you make or does someone sell that plate for the conversion, i want to do this too?
It's called iron Rock offroad they make the spacer but you will have to weld 2 more washer on each hole I say weld because any other way will be almost impossible or take alot of time haha anyone who had done this swap will know how much of a pain it is holding the box and spacer and trying to line up the bolt with the washers so make it easy on urself and weld it out off of the truck
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Old Jan 26, 2013 | 07:45 AM
  #96  
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I used the spacer plate from C-ROK, and it wasn't THAT big of a deal to keep the washers in place during install...
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Old Jan 26, 2013 | 09:21 AM
  #97  
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Originally Posted by dukie564
I used the spacer plate from C-ROK, and it wasn't THAT big of a deal to keep the washers in place during install...
Second that. But ur gonna want 2 people.
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Old Jan 26, 2013 | 11:14 AM
  #98  
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Lol yea its possible by yourslef, but not fun
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Old Jan 26, 2013 | 11:38 AM
  #99  
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Originally Posted by dukie564
Lol yea its possible by yourslef, but not fun
Haha we had 3 guys. The pressure line broke, then the reservoir on the power steering pump broke, then the pullie was seized so we had to get A new one haha. Not fun.
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Old Jan 26, 2013 | 12:13 PM
  #100  
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the only difficult part for me was lying on my back with a 30lb steering box balanced in one hand while trying to get the steering shaft onto the box with the other. Many obscenities were uttered that day
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Old Jan 27, 2013 | 05:52 AM
  #101  
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Well I did this about 6 months ago. Held the spacers in place with some masking tape. Strong enough to hold, thin enough to not be in the way, and flexible enough to move a little when I needed it to. A second person was helpful to get the bolts started and the steering shaft started. Do not turn the steering wheel very much as that will break the turn signal cancalling part up in the top of the steering column. I just went ahead and replaced the high pressure hose as mine was not leaking but looked worned. Made the job easer I think. My original box was leaking so this was good swap for me. Seems to turn a little quicker. ????? I do think this box is a little heavy handed, as it seems to require a bit more effort to turn the steering wheel at slow speeds and parking lots. Not problem for me but my wife noticed it right away. Use locktite on the threads if you are concerned about the bolts coming lose. Hasn't been a concern for me,but I do not trail, only a DD. Happy trails
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Old Jan 27, 2013 | 09:38 AM
  #102  
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Originally Posted by Bcs_customs
Did you learn the difference between plow and non plow?
Forgot where I read it, saw a pic too. When out looking on your own at the JY, the non plow, the one for the upgrade has the same bolt pattern. The plow version has the 2 bottom bolts closer together. Take your old brace, or make a template, so you can confirm its the right one.
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Old Jan 28, 2013 | 11:26 AM
  #103  
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checking around the info I got is the the snow plow version has an additional port to operate a plow lift. the bolt holes ,i think, are alike. as they don't change the frame when ordering a snow plow package, they only upgrade the parts, sterring,raditor, alternator, and etc. The extra port can be plugged, and the snow plow version has a different turns lock to lock.. If I remember right snow plow verson was 4.2 lock to lock and the standard is 3.5 lock to lock. I heard from one person that it, the snow plow version, would make it easier to turn in a parking lot, but not reduce or enlarge the turn radias as that is set by the stops on your vehicle. Hope that helps,
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Old Jan 28, 2013 | 03:27 PM
  #104  
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doing this tomorrow! thanks dukie!
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Old Apr 10, 2013 | 05:51 PM
  #105  
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Originally Posted by steven72192
It's called iron Rock offroad they make the spacer but you will have to weld 2 more washer on each hole I say weld because any other way will be almost impossible or take alot of time haha anyone who had done this swap will know how much of a pain it is holding the box and spacer and trying to line up the bolt with the washers so make it easy on urself and weld it out off of the truck
Duct tape the washers in place and punch the whole for the bolt to go through. Heck, you can even leave the tape up there once it's all starting to be bolted up, or just rip it down.
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