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Did i mess up?...or REALLY mess up?

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Old Aug 16, 2012 | 11:38 AM
  #1  
johnydoe's Avatar
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From: Montreal, Canada
Year: 1998
Model: Cherokee
Engine: 4.0 I6 HO
Default Did i mess up?...or REALLY mess up?

is this fixable? i was in the process of cutting of brackets on my d60 and i cut too deep and made a hole...thought i had another 1/2" to go even....

i am not a welder, but i got a friend who is supposed to help me with all my welding....is this fixable or do i need to find a new axle?





and for size referance


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Old Aug 16, 2012 | 11:43 AM
  #2  
bloddy mud's Avatar
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From: Goshen Ohio
Year: 1993
Model: Cherokee
Engine: I6
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eh weld er up. ince that hole is filled in it should be good as new
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Old Aug 16, 2012 | 11:45 AM
  #3  
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From: LI, NY
Year: 1998
Model: Cherokee
Engine: 4.0, bolt ons for days...
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You can fill it, but remember it's cast steel.
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Old Aug 16, 2012 | 11:48 AM
  #4  
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From: WATERLOO, IN
Year: 01
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NO WORRIES MAN, THAT AXLE IS REPAIRABLE. YOU WILL NEED TO INSTRUCT YOUR BUDDY THAT DOES YOUR WELDING TO BE CAREFUL ABOUT TO MUCH HEAT TRANSFER THOUGH. TELL HIM TO TURN THE HEAT DOWN FILL THE HOLE, THEN COME BACK DRESS THE AREA AND REWELD WITH A LITTLE MORE HEAT. GRIND SMOOTH AND THEN YOUR DONE. JUST BE A LITTLE MORE CAREFUL NEXT TIME!
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Old Aug 16, 2012 | 11:48 AM
  #5  
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From: Kentucky
Year: 2000
Model: Cherokee
Engine: 4.0
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I wouldnt just weld up the hole, use some metal to actually replace the metal that was removed. That is a stress point on the axel, thats why it is part of the casting. If you don't do this, it may cause it to crack.

Is it a DD?
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Old Aug 16, 2012 | 11:59 AM
  #6  
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From: Montreal, Canada
Year: 1998
Model: Cherokee
Engine: 4.0 I6 HO
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no its not a DD...its a project jeep...but down the line in 3 years or soi might try to get it plated for the road but even then wont be a DD....gona be 8-10" of lift on 40-44" tires so...
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Old Aug 16, 2012 | 04:13 PM
  #7  
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jb weld & 4 coats of paint, gonna be fine.
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Old Aug 16, 2012 | 05:53 PM
  #8  
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From: Oceanside So Cal
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being cast steel, preheat, use high nickle filler..and then peen the weld area to de stress, cool as slow as possible.
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Old Aug 16, 2012 | 07:21 PM
  #9  
BNJeepsta's Avatar
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From: Warren, Pa
Year: 97
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Originally Posted by Domaas
being cast steel, preheat, use high nickle filler..and then peen the weld area to de stress, cool as slow as possible.
This. Best bit of info I've seen all day.
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Old Aug 16, 2012 | 09:47 PM
  #10  
Outlaw Star's Avatar
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From: Lantana, Fl
Year: 1996
Model: Cherokee (XJ)
Engine: 4.Slow
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Originally Posted by XJBROOKS
NO WORRIES MAN, THAT AXLE IS REPAIRABLE. YOU WILL NEED TO INSTRUCT YOUR BUDDY THAT DOES YOUR WELDING TO BE CAREFUL ABOUT TO MUCH HEAT TRANSFER THOUGH. TELL HIM TO TURN THE HEAT DOWN FILL THE HOLE, THEN COME BACK DRESS THE AREA AND REWELD WITH A LITTLE MORE HEAT. GRIND SMOOTH AND THEN YOUR DONE. JUST BE A LITTLE MORE CAREFUL NEXT TIME!
CAPS LOCK!? lol. Great info though.
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