Did i mess up?...or REALLY mess up?
Thread Starter
Seasoned Member
Joined: Jul 2011
Posts: 385
Likes: 0
From: Montreal, Canada
Year: 1998
Model: Cherokee
Engine: 4.0 I6 HO
is this fixable? i was in the process of cutting of brackets on my d60 and i cut too deep and made a hole...thought i had another 1/2" to go even....
i am not a welder, but i got a friend who is supposed to help me with all my welding....is this fixable or do i need to find a new axle?


and for size referance

i am not a welder, but i got a friend who is supposed to help me with all my welding....is this fixable or do i need to find a new axle?


and for size referance

Junior Member
Joined: Feb 2012
Posts: 30
Likes: 0
From: WATERLOO, IN
Year: 01
Model: Cherokee
Engine: 4.0
NO WORRIES MAN, THAT AXLE IS REPAIRABLE. YOU WILL NEED TO INSTRUCT YOUR BUDDY THAT DOES YOUR WELDING TO BE CAREFUL ABOUT TO MUCH HEAT TRANSFER THOUGH. TELL HIM TO TURN THE HEAT DOWN FILL THE HOLE, THEN COME BACK DRESS THE AREA AND REWELD WITH A LITTLE MORE HEAT. GRIND SMOOTH AND THEN YOUR DONE. JUST BE A LITTLE MORE CAREFUL NEXT TIME!
Seasoned Member
Joined: Feb 2012
Posts: 312
Likes: 0
From: Kentucky
Year: 2000
Model: Cherokee
Engine: 4.0
I wouldnt just weld up the hole, use some metal to actually replace the metal that was removed. That is a stress point on the axel, thats why it is part of the casting. If you don't do this, it may cause it to crack.
Is it a DD?
Is it a DD?
Thread Starter
Seasoned Member
Joined: Jul 2011
Posts: 385
Likes: 0
From: Montreal, Canada
Year: 1998
Model: Cherokee
Engine: 4.0 I6 HO
no its not a DD...its a project jeep...but down the line in 3 years or soi might try to get it plated for the road but even then wont be a DD....gona be 8-10" of lift on 40-44" tires so...
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CF Veteran
Joined: Jul 2011
Posts: 2,164
Likes: 1
From: Warren, Pa
Year: 97
Model: Cherokee
Engine: 4.0L
Originally Posted by Domaas
being cast steel, preheat, use high nickle filler..and then peen the weld area to de stress, cool as slow as possible.
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Joined: Sep 2010
Posts: 34,088
Likes: 257
From: Lantana, Fl
Year: 1996
Model: Cherokee (XJ)
Engine: 4.Slow
Originally Posted by XJBROOKS
NO WORRIES MAN, THAT AXLE IS REPAIRABLE. YOU WILL NEED TO INSTRUCT YOUR BUDDY THAT DOES YOUR WELDING TO BE CAREFUL ABOUT TO MUCH HEAT TRANSFER THOUGH. TELL HIM TO TURN THE HEAT DOWN FILL THE HOLE, THEN COME BACK DRESS THE AREA AND REWELD WITH A LITTLE MORE HEAT. GRIND SMOOTH AND THEN YOUR DONE. JUST BE A LITTLE MORE CAREFUL NEXT TIME!

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