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Chryco 8.25 shaft swap

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Old 06-19-2012, 07:49 PM
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Default Chryco 8.25 shaft swap

tried search and got nothin, so ill ask here.

right now i have a 27 spline 8.25 in my XJ, but i have a pile of 29 spline parts. so could i put the 29 spline shafts in the 27 spline housing if i have all the internals? was also gonna do bearings, seals and a locker all at the same time.
Old 06-19-2012, 07:58 PM
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My understanding of this is that you have to change the carrier because the openings for the axle shafts are different sizes, but old research memory might be hazy

I personally see no issue with the 27 spline, ive run it locked with 35's and now 33's with no ill effects.
Old 06-19-2012, 08:14 PM
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TheJerm is correct, You CAN run 29 spline axles in a 27 spline housing. A 29 spline carrier and spidergears / lunchbox/full locker must be used.

The ring gear and pinion can be reused if you arent doing a gear change.
Old 06-19-2012, 08:24 PM
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Originally Posted by Nor-CalJeeper
TheJerm is correct, You CAN run 29 spline axles in a 27 spline housing. A 29 spline carrier and spidergears / lunchbox/full locker must be used.

The ring gear and pinion can be reused if you arent doing a gear change.

Yes, you will need a new 29 spline carrier. I did this swap a couple months ago, and replaced the 27 spline carrier with a Detroit locker 29 spline carrier. A normal 29 spline carrier with spider gears is hard to find and expensive brand new. So your best bet is to do what I did and be done with it. Also, you can re gear the same carrier from a 3.55 to a 4.88 if you choose, which you mine as well since you're gonna have to spend the time or cash to reset the gears anyways. Another good option, is to pick up a ford 8.8. It's a way better axle!!
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