Modified XJ Cherokee Tech XJ (84-01)
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Old Sep 13, 2011 | 10:03 AM
  #76  
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I would measure mine but I don't have a micrometer. Just a tape measure.
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Old Sep 13, 2011 | 10:12 AM
  #77  
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Originally Posted by Gee oh Dee
I would measure mine but I don't have a micrometer. Just a tape measure.
Man they are handy things to have. I use the **** out of all of mine.
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Old Sep 13, 2011 | 10:14 AM
  #78  
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I know. But I'm also at work and don't have many tools.
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Old Sep 13, 2011 | 10:16 AM
  #79  
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Originally Posted by Gee oh Dee
I know. But I'm also at work and don't have many tools.
You don't? I have one in my car out in the parking lot right now.

Granted I brought it today because I am gonna run to Auto Zone and take some hub measurements on my way home but still . . .

Haha
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Old Sep 13, 2011 | 10:21 AM
  #80  
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I am a doorless two door running around with open headers cuz I ripped off my exhaust this passed weekend while wheeling.

I draw plenty of attention. I am in Milwaukee.

I just don't want my stuff stolen.
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Old Sep 13, 2011 | 10:37 AM
  #81  
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Haha

Do people actually live in Milwaukee? Everytime I have been there the roads are empty. It could be 5:00PM on a Friday and nobody is on the roads.

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Old Sep 13, 2011 | 10:38 AM
  #82  
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Old Sep 13, 2011 | 11:15 AM
  #83  
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Originally Posted by Evil Drew M
Update:

The sleeves don't fit. I don't know if the ones I got are a little smaller than some others out there or if the bumpstop tubes on a 97+ are a larger diameter than on older XJs (I have no way to test either theory currently) but they are simply too small.

I used a cylinder hone to try and open them up as well as sanded the paint and some metal off my tubes but in the end I was never able to get them on more than an inch.

The sleeves I bought were 2.5" ID and my tubes are 2.6ish" OD. I know that doesn't sound like much difference but it is roughly 3-4mm different and that is a good bit to overcome.

I'd love to see some other measurements however.

EDIT: YES I ground off some of the bumpstop seat flare. That isn't where it is coming to a stop.

Send them to me and I can make them a perfect fit. Other than that how do they fit on the coil?


Seriously though. I could make them fit.
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Old Sep 13, 2011 | 11:19 AM
  #84  
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Originally Posted by jcwclm
Send them to me and I can make them a perfect fit. Other than that how do they fit on the coil?
They fit the coil pretty well. It isn't perfect but the coil isn't going anywhere.

Originally Posted by jcwclm
Seriously though. I could make them fit.
I could too - the problem is that at some point the walls of the sleeve will end up being too thin.
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Old Sep 13, 2011 | 11:23 AM
  #85  
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Originally Posted by Evil Drew M
They fit the coil pretty well. It isn't perfect but the coil isn't going anywhere.


I could too - the problem is that at some point the walls of the sleeve will end up being too thin.

What's the wall thickness and ID right now?
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Old Sep 13, 2011 | 11:27 AM
  #86  
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Originally Posted by jcwclm
What's the wall thickness and ID right now?
I don't know the wall thickness offhand but I'd say roughly 1/16" and the ID is 2.5".

When I get home I will take more measurements.
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Old Sep 13, 2011 | 11:29 AM
  #87  
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Originally Posted by Evil Drew M
I don't know the wall thickness offhand but I'd say roughly 1/16" and the ID is 2.5".

When I get home I will take more measurements.

I see. It doesn't take much wall thickness considering the stress is all going to be length wise to the spacer but 1/16" I think would be pushing it in the first place. I'm in the process of designing some adjustable spacers here at work. I'll keep it to at least 3/16" because I like to be overkill.
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Old Sep 19, 2011 | 11:07 AM
  #88  
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I was missing a "0" in my numbers I quoted you the other day.

Here is what I actually have:
  • Bumpstop tube - 2.065ish inches (it tapers and bows a little but that is as wide as it appears to be)
  • Sleeves - 2.045" ID
I took them to a friend and he bored them out to 2.07" for me:



I also have a sneaking suspicion that the bumpstop tubes on pre-97 XJs are a little skinnier . . .
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Old Sep 20, 2011 | 10:37 AM
  #89  
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Drilled and tapped for a setscrew and one side is installed:



With the spring in place:

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Old Sep 20, 2011 | 10:41 AM
  #90  
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Year: 2001
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looks good!
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