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99+ intake manifold fitment

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Old 08-13-2015, 01:06 PM
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Default 99+ intake manifold fitment

I will be installing this on my '95. When you guys are trimming to fit, are you shaving down the corners of the 1 and 6 runners where it meets the header flange, up against the head? I can see that trimming needs to be done, I'm just not exactly sure where, quite yet.
Old 08-15-2015, 12:35 PM
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No one has experience?
Old 08-15-2015, 01:02 PM
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The manifold was a direct fit on my 1996. If you have a specific aftermarket exhaust manifold (forget the brand name) than there will be a small amount of grinding on #6.
What you will need is a power steering bracket. I have one if you have any trouble sourcing one.
Old 08-15-2015, 03:12 PM
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people seem to have trouble with aftermarket headers, not as much with stock

you'll need the 96+ power steering bracket and pump
Old 08-15-2015, 03:53 PM
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Originally Posted by ehall
people seem to have trouble with aftermarket headers, not as much with stock

you'll need the 96+ power steering bracket and pump
Need the pump too? I was thinking it was just the bracket.
Old 08-15-2015, 05:54 PM
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pump is different too, you'll see
Old 08-15-2015, 07:57 PM
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I have the newer pump, bracket and belt. I was test fitting the manifold the other night and one side Sat higher than the other. I am assuming the trimming gets done to the lower outer corners of runners 1 and 6, where they meet the inner 1 and 6 exhaust manifold runners? And yes, I have the son manifold too; sorry, I failed to mention that.
Old 08-15-2015, 08:48 PM
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Mount the exhaust, and attempt to mount the intake, find where it hits and grind as necessary. Not all things are created equal.
Old 08-15-2015, 09:26 PM
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Originally Posted by SteveMongr
Need the pump too? I was thinking it was just the bracket.
I did the swap on one customer, didn't need to change the pump
Old 08-15-2015, 11:22 PM
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Originally Posted by ehall
people seem to have trouble with aftermarket headers, not as much with stock you'll need the 96+ power steering bracket and pump
And a 96+ P/S pump pulley is needed too.
Old 08-16-2015, 07:40 PM
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I goofed, when I was gasket matching the runners. So, I ran out and grabbed another manifold, over the weekend. Any ideas, as to what I could soak it in, to remove carbon build up from the inside?
Old 08-18-2015, 11:35 AM
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I used kerosene and then the car wash sprayer. Just do not use gasoline for cleaning. Kerosene vapors will not ignite like gas vapor.
Old 08-18-2015, 01:15 PM
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I put it in a plastic box big enough to lay it down flat, pour at least 5 gallons of boiling water with lots of dawn soap and some liquid bleach. Leave until water is warm enough to touch, then start brushing with nylon brushes of assorted shaped and sizes. Pretty soon the insides would be clean.

Using kerosene sound interesting. I ll try that next time
Old 09-02-2015, 04:41 AM
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Originally Posted by SteveMongr
Need the pump too? I was thinking it was just the bracket.
Trust me, you will need the pump. The reason is, on the newer pump, the pulley has holes in it that allow you to stick your socket + extension through and put the mount bolts in.

Dunno about every year model, but on my 1995 I also needed a new belt, can't remember the length but the info is online.
Old 09-03-2015, 07:46 AM
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Here's where it might need to be filed.
Attached Thumbnails 99+ intake manifold fitment-intake-filing.jpg  
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