4bt cummins swap?
Has anyone seen our jeeps with a 4btgood cummins swap? Its all mechanical (no ecu) and small, it would provide enough tq, and get great fuel mileage, thoughts? Um just keeping the idea in my head , when I motor finally dies I might try it.the transmission can be pulled from an old dodge, I would see needing a custom drive shaft but once that's donr , it would be stupid simple to set up, get a fuel pump (I fass/air dog)hook it up to the
tank, and start it up? I mean getting the sensors etc working would be fun,
tank, and start it up? I mean getting the sensors etc working would be fun,
CF Veteran
Joined: Sep 2010
Posts: 1,649
Likes: 1
From: Springville, UT
Year: 1993
Model: Grand Cherokee
Engine: 5.2 V8, Dual cold air, dual batts, E-fan, Sanden OBA
Haven't seen it done on a cherokee.... my buddy was going to but never ended up going through with it. It would be pretty badass
Banned
Joined: Oct 2009
Posts: 2,231
Likes: 1
From: West Springfield, MA
Year: 1999
Model: Cherokee
Engine: 4.0
its altogethor a pretty dumb idea in my opinion theres a guy on jeepforum.com that put one in a yj and from the last i saw he was having the hardest time figuring out how to make it drive normal...he had to spend hours over custom mounts, springs, what axle ratios you going to do, custom driveshafts, making sure you have clearance everywhere... i mean in a yj it looked relatively simple but in a subframe cherokee that can have problems with frame cracking with abuse and oversize tires where the steerign box is...a 4bt is too much motor and wouldn't be worth it to me...
oh and in between all his struggles with ratios and such he was only getting 20mpg which isn't a very good gain at all a stock cherokee can pull those numbers easily with good treatment
oh and in between all his struggles with ratios and such he was only getting 20mpg which isn't a very good gain at all a stock cherokee can pull those numbers easily with good treatment
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Joined: Sep 2011
Posts: 183
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From: Genesee County, MI
Year: 1999
Model: Cherokee
Engine: 4.0 Litre Chrysler MPI, "High Output"
There's a few of em. Some vids on YouTube. Would be really cool to do. And run used cooking oil.
A friend of mine and I put a 5cyl 3.0l turbo diesel out of an 85 benz.
Was a lot of work. But he gets almost 30mpg and estimates his fuel cost using cooking oil under .25 cents a gallon.
We are looking in to doing an xj with a 4bt for the next project.
Difficulty is only measured by time, money and ability.
What one may consider hard to do or costly another may find it easy and low cost.
To each his own. And if you want to attempt that project all the more power to ya.
A friend of mine and I put a 5cyl 3.0l turbo diesel out of an 85 benz.
Was a lot of work. But he gets almost 30mpg and estimates his fuel cost using cooking oil under .25 cents a gallon.
We are looking in to doing an xj with a 4bt for the next project.
Difficulty is only measured by time, money and ability.
What one may consider hard to do or costly another may find it easy and low cost.
To each his own. And if you want to attempt that project all the more power to ya.
CF Veteran
Joined: Jun 2010
Posts: 2,501
Likes: 4
From: Flint/Asheville
Year: 1995
Model: Cherokee
Engine: 4.0 HO
4bt swap would be sweet and Ive seen it in many things. If i had a lead on a cheap motor and trans, I would be all over that. I dont know if i would want to swap it into a XJ, maybe something with a frame
CF Veteran
Joined: Sep 2009
Posts: 6,322
Likes: 6
From: Summerville, Ga
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
people drop 350's into these jeeps. im pretty sure they can handle a 4bt. Unibody braces would most likely be necessary. I've seen a built 406 (around 750hp) put into a 80s model toyota with a stock frame. if the yota can handle that, im sure the cherokee can handle that small diesel.
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CF Veteran
Joined: Sep 2009
Posts: 6,322
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From: Summerville, Ga
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
compared to the 406, yes it is lol. Also power wise, the 4bt is "small" compared to the 406 im speaking of. Ive seen a 4bt before, i know what they look like. And diesel wise, the 4bt IS small. Compare it to say a 6bt? or maybe a duramax?
lol and your right... not cheap at all.. we was looking for one for a while to go in the 89 we were working on. We wanted to go with a 6bt, but its just too big to fit. The 4bt was too hard to find too so ended up dropping the project lol
lol and your right... not cheap at all.. we was looking for one for a while to go in the 89 we were working on. We wanted to go with a 6bt, but its just too big to fit. The 4bt was too hard to find too so ended up dropping the project lol
Seasoned Member
Joined: Oct 2011
Posts: 490
Likes: 0
From: Cumberland, Ohio
Year: 1998
Model: Cherokee
Engine: 4.0
I was going to do a 4bt swap into an xj I bought a while back, had the motor bought for $100 still running, bought the jeep for $1000 with 4.5" lift and 36" swampers. But I ended up selling both and making about $1800. Unibody bracing is a must and from the research I done its not really that hard if you know your way around an engine bay. The hardest part is matching tranny's and gear ratios then the speedometer and what not. A 4bt is ROUGHLY the same deminsions as a 350 slightly taller I think but other than that if u got the time money and know how it can be done.
CF Veteran
Joined: Sep 2009
Posts: 6,322
Likes: 6
From: Summerville, Ga
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
I was going to do a 4bt swap into an xj I bought a while back, had the motor bought for $100 still running, bought the jeep for $1000 with 4.5" lift and 36" swampers. But I ended up selling both and making about $1800. Unibody bracing is a must and from the research I done its not really that hard if you know your way around an engine bay. The hardest part is matching tranny's and gear ratios then the speedometer and what not. A 4bt is ROUGHLY the same deminsions as a 350 slightly taller I think but other than that if u got the time money and know how it can be done.
Senior Member
Joined: Oct 2010
Posts: 842
Likes: 4
From: Everett, WA
Year: 1996
Model: Grand Cherokee
Engine: 5.2L
compared to the 406, yes it is lol. Also power wise, the 4bt is "small" compared to the 406 im speaking of. Ive seen a 4bt before, i know what they look like. And diesel wise, the 4bt IS small. Compare it to say a 6bt? or maybe a duramax?
lol and your right... not cheap at all.. we was looking for one for a while to go in the 89 we were working on. We wanted to go with a 6bt, but its just too big to fit. The 4bt was too hard to find too so ended up dropping the project lol
lol and your right... not cheap at all.. we was looking for one for a while to go in the 89 we were working on. We wanted to go with a 6bt, but its just too big to fit. The 4bt was too hard to find too so ended up dropping the project lol
sure they dont fill an engine bay like a BBC, but it is going to require a pretty good sized lift and/or pan modification.
and just because it doesnt make the power of a 406 or whatever, they still have a alot of torque right off idle and a D30 front wont last long at all.
really not a cost effective swap IMO
CF Veteran
Joined: Sep 2009
Posts: 6,322
Likes: 6
From: Summerville, Ga
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
considering I have 2 6bt's in my driveway.....a 4bt is just as tall (TALL!), just shorter. not to mention they weigh about 800lbs or about the weight of a big block.
sure they dont fill an engine bay like a BBC, but it is going to require a pretty good sized lift and/or pan modification.
and just because it doesnt make the power of a 406 or whatever, they still have a alot of torque right off idle and a D30 front wont last long at all.
really not a cost effective swap IMO
sure they dont fill an engine bay like a BBC, but it is going to require a pretty good sized lift and/or pan modification.
and just because it doesnt make the power of a 406 or whatever, they still have a alot of torque right off idle and a D30 front wont last long at all.
really not a cost effective swap IMO
Was never trying to be a ***** btw, just trying to say its possible, and not impossibly difficult to fit in.
Last edited by xj_maniac_newb; Nov 22, 2011 at 02:59 PM.


